Abstract:
A method and apparatus for finish rolling long products such as bars, rods and the like, comprising: in a first operational mode, rolling the products through a finishing block and a reducing sizing mill arranged on a primary pass line; and in a second operational mode, diverting the products from the primary pass line to a secondary pass line bypassing the finishing block and then back to the primary pass line for rolling in the reducing sizing mill. Optionally and preferably, a cooling unit is shifted between the primary and secondary pass lines to cool products being rolled in each operational mode.
Abstract:
A system for controlling front and tail end gauge of a continuous hot rolled product in a rolling mill includes first and second individually driven roll stands arranged successively along said pass line in advance of a group of roll stands. A controller adjusts the operating speed relationship between the first and second individually driven roll stands to achieve an increased level of tension in the front and tail end segments of the product passing between the first and second individually driven roll stands. The increased level of tension results in the decrease in product cross sectional area sufficient to compensate for the lack of cross sectional area reduction resulting from the absence of interstand tension experienced by said front and tail end segments while being rolled in the group of roll stands. To control the gauge of the front end of the continuous hot rolled product, the controller commands a decrease in the speed of the first roll stand as front end approaches the second individually driven roll stand, which is located adjacent to and downstream of the first individually driven roll stand. The reduction of the speed of the first roll stand below a nominal rolling speed establishes the increased level of tension of the product between the first and second roll stands when the front end enters the second roll stand. When the front end has passed the first roll stand, the controller commands the speed of the first roll stand to return to the nominal roll speed to roll the segment of the product between the front and tail ends. To control the gauge of the tail end of the product, the controller commands a decrease in the speed of the first roll stand as the tail end approaches the second individually driven roll stand.
Abstract:
A method and apparatus is disclosed for receiving a helical formation of rings free falling from the delivery end of a conveyor and for gathering the rings into an upstanding cylindrical coil, The free falling rings encircle a vertically disposed guide and are supported initially on elevated intercepting elements. The interceptor elements are gradually lowered past a coil plate onto which the accumulated rings are transferred. The coil plate is then lowered to accommodate continued formation of the coil, and the intercepting elements are returned to their elevated position.
Abstract:
A housingless roll stand has a pair of work roils supported between bearing chocks for rotation about parallel axes. The bearing chocks are mechanically engaged by nuts which in turn are threadedly engaged by opposite hand screw segments on spindles. The spindles serve both to effect symmetrical roll parting adjustments, and to provide a short stress path loop for absorbing roll separating forces during rolling. The nuts and associated adjusting spindles are separable from the bearing chocks, thus enabling them to remain as permanent on line fixtures when making roll changes.
Abstract:
An apparatus for slitting a hot rolled process section having parallel bars connected to together along at least one of their lengthwise edges, while the process section is moving longitudinally along a rolling line. The apparatus comprises first and second pairs of upper and lower rotatably driven slitting rollers positioned sequentially along the rolling line, with the slitting rollers of each pair being and arranged to engage opposite sides of the process section. The slitting rollers of the first pair have profiles configured to break the connection between at least some of the bars of the process section while allowing the connections between other bars of the process section to remain intact, and the slitting rollers of the second pair have profiles configured to break the remaining intact connections between the other bars of the process section.
Abstract:
An apparatus for bundling bars comprises an accumulator rotatable about a horizontal axis. The accumulator has a plurality of notches spaced angularly around its axis. A drive rotates the accumulator about its axis to sequentially locate the notches at a first station at which long bars are received in the notches and accumulated into batches; a second station at which the batches are tied into bundles; and a third station at which the bundles are delivered from the notches to a bundle collector.
Abstract:
A method for operating an apparatus for decelerating and temporarily accumulating a hot rolled long product. The product is deposited on a rotating drum in the form of a helix, and is simultaneously unwound from the drum to a receiving guide movable incrementally along a path parallel to the rotational axis of the drum. Immediately upon entry of the product front end into the receiving guide, the incremental movement of the receiving guide is preceded by an initial rapid shifting through a distance adequate to prevent subsequent product convolutions of the helix from buckling and overlapping.
Abstract:
A pouring reel for forming a long product moving at an incoming velocity into an annular coil comprises a central mast lying on a vertical axis. A cylindrical tub surrounds and cooperates with the mast to form an annular chamber, the bottom of which is closed by a coil plate. An entry pipe is arranged to deliver the product downwardly for accumulation in the chamber as a series of superimposed rings forming the annular coil. A first drive mechanism rotates the tub about the vertical axis, and a second drive mechanism rotates the mast about the same axis. The first and second drive mechanisms are operable independently of each other to thereby permit the tub and the mast to be rotated at surface velocities substantially matching the incoming velocity of the product.The tub and entry pipe may also be vertically adjustable in unison relative to the central mast and coil plate in order to maintain the free fall distance of product being delivered into the chamber at a predetermined substantially constant minimum.
Abstract:
A method of processing different sized long products delivered from a rolling mill, comprising forming products within a first range of sizes into helical formations of rings having a first diameter, and alternatively forming products within a second range of sizes larger than the largest product size within said first range into helical formations of rings having a second diameter larger than said first diameter. The helical formations of rings are deposited on a conveyor for transport to a reforming station where they are gathered into coils.
Abstract:
A method and apparatus is disclosed for temporarily interrupting the passage of a long product between upstream and downstream paths in a rolling mill. Product passing along the upstream path is delivered onto a cylindrical drum. The drum is rotated in one direction to accumulate the product thereon in a series of windings. The direction of drum rotation is then reversed to unwind and deliver the accumulated product to the downstream path.