公开(公告)号：US5143870A

公开(公告)日：1992-09-01

申请号：US551352

申请日：1990-07-12

Applicant: Terry D. Claar ,  Gerhard H. Schiroky ,  William B. Johnson

Inventor： Terry D. Claar ,  Gerhard H. Schiroky ,  William B. Johnson

IPC: C04B35/65 ,  C04B41/50 ,  C04B41/87 ,  C22C29/00

CPC classification number: C22C29/00 ,  C04B35/652 ,  C04B41/5062 ,  C04B41/87

Abstract: This invention relates generally to a novel method of manufacturing a composite body, such as a ZrB.sub.2 --ZrC--Zr composite body, by utilizing a post-treatment process and to the novel products made thereby. More particularly, the invention relates to a method of modifying a composite body comprising one or more boron-containing compounds (e.g., a boride or a boride and a carbide) which has been made by the reactive infiltration of a molten parent metal into a bed or mass containing boron carbide, and optionally one or more inert fillers, to form the body.

Abstract translation: 本发明一般涉及通过利用后处理工艺制造复合体如ZrB2-ZrC-Zr复合体的新方法和由此制成的新产品。 更具体地说，本发明涉及一种修饰包括一种或多种含硼化合物（例如，硼化物或硼化物和碳化物）的复合体的方法，其通过将熔融母体金属的反应性渗入床形成 或含有碳化硼的物质，以及任选的一种或多种惰性填料以形成体。

公开(公告)号：US5133494A

公开(公告)日：1992-07-28

申请号：US803709

申请日：1991-12-04

Applicant: James C. Wang ,  Terry D. Claar ,  Philip J. Roach

Inventor： James C. Wang ,  Terry D. Claar ,  Philip J. Roach

IPC: C04B35/65 ,  C04B37/00 ,  C04B37/02

CPC classification number: C04B37/026 ,  C04B35/652 ,  C04B37/001 ,  C04B37/006 ,  C04B37/021 ,  C04B2235/6562 ,  C04B2235/6581 ,  C04B2237/124 ,  C04B2237/125 ,  C04B2237/127 ,  C04B2237/36 ,  C04B2237/40 ,  C04B2237/402 ,  C04B2237/403 ,  C04B2237/406 ,  C04B2237/50 ,  C04B2237/56 ,  C04B2237/60 ,  C04B2237/61 ,  C04B2237/704 ,  C04B2237/708 ,  C04B2237/72 ,  C04B2237/76 ,  C04B2237/765 ,  C04B2237/82

Abstract: This invention relates generally to a novel method for joining at least one first self-supporting body, to at least one second self-supporting body which is similar in composition to or different in composition from said at least one first self-supporting body and to novel products which result from such joining. In some of its more specific aspects, this invention relates to different techniques for joining ceramic matrix composite bodies to other ceramic matrix composite bodies of similar characteristics and for joining ceramic matrix composite bodies to bodies which have different characteristics (e.g., metals). The ceramic matrix composite bodies of this invention are produced by a reactive infiltration of a molten parent metal into a bed or mass containing a boron source material and a carbon source material (e.g., boron carbide) and/or a boron source material and a nitrogen source material (e.g., boron nitride) and, optionally, one or more inert fillers.

Abstract translation: 本发明一般涉及将至少一个第一自支撑体与至少一个与所述至少一个第一自支撑体的组成相似或不同的至少一个第二自支撑体接合的新方法，以及 这种加入产生的新产品。 在其一些更具体的方面，本发明涉及将陶瓷基质复合体与其它具有相似特性的陶瓷基体复合体接合并将陶瓷基体复合体与具有不同特性（例如金属）的体接合的不同技术。 本发明的陶瓷基体复合体是通过将熔融母体金属反应性浸入含有硼源材料和碳源材料（例如碳化硼）和/或硼源材料和氮 源材料（例如，氮化硼）和任选的一种或多种惰性填料。

公开(公告)号：US5112654A

公开(公告)日：1992-05-12

申请号：US543277

申请日：1990-06-25

Applicant: Terry D. Claar

Inventor： Terry D. Claar

IPC: C04B41/50 ,  C04B41/87 ,  C23C10/30 ,  C23C24/08

CPC classification number: C04B41/009 ,  C04B41/5053 ,  C04B41/87 ,  C23C10/30 ,  C23C24/08

Abstract: This invention relates generally to a reaction which occurs on the surface of a substrate body. Particularly, at least one solid oxidant is contacted with at least one parent metal to result in a reaction therebetween and the formation of a reaction product on the surface of a substrate body.

Abstract translation: 本发明一般涉及发生在基体表面上的反应。 特别地，至少一种固体氧化剂与至少一种母体金属接触，导致其间的反应和在基体表面上形成反应产物。

公开(公告)号：US5066622A

公开(公告)日：1991-11-19

申请号：US554100

申请日：1990-07-13

Applicant: Terry D. Claar ,  Gerhard H. Schiroky ,  Kevin P. Pochopien

Inventor： Terry D. Claar ,  Gerhard H. Schiroky ,  Kevin P. Pochopien

IPC: C04B35/65 ,  C04B41/50 ,  C04B41/87 ,  C22C29/00 ,  C22C29/06

CPC classification number: C04B41/87 ,  C04B35/652 ,  C04B41/5062 ,  C22C29/00 ,  C22C29/06 ,  C22C29/062

Abstract: This invention relates generally to a novel method of manufacturing a composite body. More particularly, the present invention relates to a method for modifying the resultant properties of a composite body, by, for example, minimizing the amount of porosity present in the composite body. Additives such as TaC, ZrC, ZrB.sub.2, VC, NbC, WC, W.sub.2 B.sub.5 and/or MoO.sub.2 B.sub.5 can be combined with a boron carbide material which is thereafter reactively infiltrated by a parent metal. The composite body comprises one or more boron-containing compounds (e.g., a boride or a boride and a carbide) which is made by the reactive infiltration of molten parent metal into the boron carbide mass. Particular emphasis is placed upon modifying the properties of a ZrB.sub.2 -ZrC-Zr composite body. However, the methods disclosed in the application are believed to be generic to a number of parent metals and preform materials.

Abstract translation: 本发明一般涉及复合体的新型制造方法。 更具体地说，本发明涉及通过例如最小化复合体中存在的孔隙率来改变复合体的合成性能的方法。 添加剂如TaC，ZrC，ZrB2，VC，NbC，WC，W2B5和/或MoO2B5可与碳化硼材料组合，然后碳化硼材料随后由母体金属反应渗透。 复合体包含一种或多种通过熔融母体金属反应性浸渗到碳化硼块中制成的含硼化合物（例如硼化物或硼化物和碳化物）。 特别强调改性ZrB2-ZrC-Zr复合体的性能。 然而，本申请中公开的方法被认为是对许多母体金属和预成型材料的通用。

公开(公告)号：US5019539A

公开(公告)日：1991-05-28

申请号：US296961

申请日：1989-01-13

Applicant: Terry D. Claar ,  William B. Johnson

Inventor： Terry D. Claar ,  William B. Johnson

IPC: C04B35/563 ,  B22D19/00 ,  C04B35/56 ,  C04B35/58 ,  C04B35/65 ,  C04B41/00 ,  C22C1/08 ,  C22C1/10

CPC classification number: C04B41/009 ,  C04B35/652 ,  C04B41/0018 ,  C22C1/1036 ,  C22C2204/00

Abstract: This invention relates generally to a novel method of preparing self-supporting bodies and to the novel products made thereby. In its more specific aspects, this invention relates to a method of producing self-supporting bodies comprising one or more boron-containing compounds, e.g., a boride or a boride and a carbide, by reacting, in one embodiment, a powdered parent metal, in molten form, with a bed or mass comprising a boron carbide material and, optionally, one or more inert fillers, to form the body. In another embodiment, both of a powdered parent metal and a body or pool of molten parent metal are induced to react with a bed or mass comprising a boron carbide material, and, optionally, one or more inert fillers.

公开(公告)号：US4935055A

公开(公告)日：1990-06-19

申请号：US141642

申请日：1988-01-07

Applicant: Michael K. Aghajanian ,  Terry D. Claar

Inventor： Michael K. Aghajanian ,  Terry D. Claar

IPC: B22D19/14 ,  B22D11/00 ,  B22F3/26 ,  C04B35/65 ,  C04B41/51 ,  C04B41/88 ,  C22C1/10 ,  C22C47/08 ,  C22C47/10 ,  C22C49/06

CPC classification number: C04B41/009 ,  C04B35/652 ,  C04B41/5155 ,  C04B41/88 ,  C22C1/1036 ,  C22C2001/1063 ,  Y10T428/12486

Abstract: A net shaped ceramic-reinforced aluminum matrix composite is produced by forming a permeable mass of ceramic material with a defined surface boundary having a barrier, and contacting a molten aluminum-magnesium alloy with the permeable mass of ceramic material in the presence of a gas comprising from about 10 to 100% nitrogen, by volume, balance nonoxidizing gas, e.g. hydrogen or argon. Under these conditions, the molten alloy spontaneously infiltrates the ceramic mass under normal atmospheric pressures until it reaches the barrier. A solid body of the alloy can be placed adjacent to a permeable bedding of ceramic material having a barrier, and brought to the molten state, preferably to at least about 700.degree. C., in order to form the net shape aluminum matrix composite by spontaneous infiltration. In addition to magnesium, auxiliary alloying elements may be employed with aluminum. The resulting composite products may contain a discontinuous aluminum nitride phase in the aluminum matrix.