MOLDS AND METHODS FOR IN-MOLD TRIMMING OF A MOLDED PRODUCT
    51.
    发明申请
    MOLDS AND METHODS FOR IN-MOLD TRIMMING OF A MOLDED PRODUCT 审中-公开
    模具制品的模具和模具的模具和方法

    公开(公告)号:US20130273191A1

    公开(公告)日:2013-10-17

    申请号:US13446083

    申请日:2012-04-13

    Applicant: David Dooley

    Inventor: David Dooley

    Abstract: A molding apparatus to trim a molded product which comprises an outer member and a substrate member is disclosed, with the molding apparatus comprising a first mold half and a second mold half operable together to define a mold cavity to form the molded product therein and edge-wrap at least a portion of the substrate with the outer member; a trimming device operable to trim the outer member at the edge-wrapped portion of the molded product as the first mold half and/or the second mold half move in an opening direction relative to one another; and the trimming device comprising shearing means, the shearing means comprising a pair of cooperating shearing edges with one shear edge provided by the first mold half and the other shear edge provided by the second mold half.

    Abstract translation: 公开了一种用于修整包括外部构件和基底构件的模制产品的模制装置,其中模制装置包括第一模具半部和第二模具半部,其可一起操作以限定模腔以在其中形成模制产品, 用所述外部构件包裹所述基底的至少一部分; 所述修剪装置可操作以在所述第一半模和/或所述第二半模在相对于彼此的打开方向上移动时,在所述模制产品的边缘包裹部分处修剪所述外部构件; 并且修剪装置包括剪切装置,剪切装置包括一对协作的剪切边缘,其具有由第一半模提供的一个剪切边缘和由第二半模提供的另一个剪切边缘。

    Tunable geometry for energy absorbing foam to lower peak load during side impact
    53.
    发明申请
    Tunable geometry for energy absorbing foam to lower peak load during side impact 失效
    能量吸收泡沫的可调节几何形状,以降低侧面碰撞时的峰值载荷

    公开(公告)号:US20070262612A1

    公开(公告)日:2007-11-15

    申请号:US11368795

    申请日:2006-03-06

    CPC classification number: B60R21/0428 B60R2021/0414

    Abstract: An energy absorbing countermeasure for motor vehicle doors comprises a body having at least a first zone and a second zone. Each zone has at least one surface with recesses in the surface and portions between recesses. The portions are broken upon impact and enter into the recess to exhibit energy absorbing efficiency. The recesses in the first zone are arranged or configured to absorb a first desired peak load during impact and the recesses in the second zone are arranged or configured to absorb a second desired peak load during impact. The first desired peak load is different from the second desired peak load.

    Abstract translation: 机动车门的能量吸收对策包括具有至少第一区和第二区的主体。 每个区域具有至少一个表面,其表面具有凹陷部分和凹部之间的部分。 这些部分在冲击时被破坏并进入凹槽以显示出能量吸收效率。 第一区域中的凹部被布置或构造成在冲击期间吸收第一期望的峰值载荷,并且第二区域中的凹陷被布置或构造成在冲击期间吸收第二期望的峰值载荷。 第一个期望的峰值负载不同于第二个期望的峰值负载。

    Addition of microspheres to create soft two shot products
    54.
    发明申请
    Addition of microspheres to create soft two shot products 审中-公开
    添加微球以产生柔软的双射产品

    公开(公告)号:US20070207289A1

    公开(公告)日:2007-09-06

    申请号:US11368797

    申请日:2006-03-06

    Abstract: A motor vehicle interior trim component comprises a substrate and covering material injection molded onto at least a portion of the substrate. The covering material has gas-encapsulating elements therein. The gas-encapsulating elements have a property of elastic recovery when the gas-encapsulating elements are pressed until they are deformed and then the pressure is relieved. A method for forming the trim component comprises a step of forming a first mold space and injecting a first material into the first mold space so that the first material substantially conforms to the shape of the first mold space to form a substrate. In another step, a second mold space is formed and a second material is injected into the second mold space so that the second material substantially conforms to the shape of the second mold space to form a covering material over the substrate. The second material is softer than the first material and has gas-encapsulating elements therein.

    Abstract translation: 机动车辆内部装饰部件包括注射成型到基底的至少一部分上的基底和覆盖材料。 覆盖材料在其中具有气体封装元件。 当气体封装元件被压制直到它们变形并且然后释放压力时,气体封装元件具有弹性回复的性质。 一种用于形成装饰部件的方法包括形成第一模具空间并将第一材料注入到第一模具空间中的步骤,使得第一材料基本上符合第一模具空间的形状以形成基板。 在另一步骤中,形成第二模具空间,并且将第二材料注入到第二模具空间中,使得第二材料基本上符合第二模具空间的形状,以在基板上形成覆盖材料。 第二材料比第一材料软,并且在其中具有气体封装元件。

    WEAR PLATE LOCKING SYSTEM FOR CASTING AND MOLDING PROCESSES
    55.
    发明申请
    WEAR PLATE LOCKING SYSTEM FOR CASTING AND MOLDING PROCESSES 失效
    用于铸造和成型工艺的垫板锁定系统

    公开(公告)号:US20070141197A1

    公开(公告)日:2007-06-21

    申请号:US11306084

    申请日:2005-12-15

    Abstract: A locking system (12) for a mold (14) includes a first mold half (20), a second mold half (22), and a lock assembly that is coupled to one of the mold halves (20, 22). The lock assembly includes a wear plate (80), that is disposed between the first mold half (20) and the second mold half (22), and an adjustment element (86), which is disposed between the wear plate (80) and one of the mold halves (20,22). The lock assembly also includes a wear plate locking fastener (84), that locks the position of the wear plate (80), and an adjustment fastener (88), which is separate therefrom and adjusts the position of the wear plate (80).

    Abstract translation: 用于模具(14)的锁定系统(12)包括第一半模(20),第二半模(22)和联接到所述半模(20,22)之一的锁组件。 所述锁定组件包括设置在所述第一半模(20)和所述第二半模(22)之间的耐磨板(80)和调节元件(86),所述调整元件设置在所述耐磨板(80)和 其中一个半模(20,22)。 锁定组件还包括锁定耐磨板(80)的位置的耐磨板锁定紧固件(84)和与其分离的调节紧固件(88),并调节耐磨板(80)的位置。

    LOW-DENSITY PART INJECTION MOLDING SYSTEM
    56.
    发明申请
    LOW-DENSITY PART INJECTION MOLDING SYSTEM 失效
    低密度部件注塑成型系统

    公开(公告)号:US20070138684A1

    公开(公告)日:2007-06-21

    申请号:US11306079

    申请日:2005-12-15

    CPC classification number: B29C44/0415

    Abstract: An injection molding system (10) includes a first mold half (20) and a second mold half (22), which forms a cavity (23) with the first mold half (20). A cavity intrusion element (34) is displaceable to extend within the cavity (23). A displacement mechanism (36) is coupled to the cavity intrusion element (34). A controller (38) is coupled to the displacement mechanism (36) and controls the intrusion depth (D) of the cavity intrusion element (34) during an injection molding process. A method of forming an article includes the pressurizing of the cavity (23) within a mold (14) via a gas. A material having a blowing agent is injected into the cavity (23). The gas pressure within the cavity (23) is released. The cavity intrusion element (34) is backed out from within the cavity (23). The material is cured.

    Abstract translation: 注塑系统(10)包括与第一半模(20)形成空腔(23)的第一半模(20)和第二半模(22)。 空腔入侵元件(34)可位移以在空腔(23)内延伸。 位移机构(36)联接到空腔入侵元件(34)。 控制器(38)联接到位移机构(36)并且在注射成型过程期间控制空腔入侵元件(34)的侵入深度(D)。 形成制品的方法包括通过气体对模具(14)内的空腔(23)进行加压。 将具有发泡剂的材料注入到空腔(23)中。 空腔(23)内的气体压力被释放。 空腔入侵元件(34)从空腔(23)内退出。 材料固化。

    Method of Making An Automotive Trim Part With Applique
    57.
    发明申请
    Method of Making An Automotive Trim Part With Applique 审中-公开
    用贴花制作汽车修剪部件的方法

    公开(公告)号:US20070080474A1

    公开(公告)日:2007-04-12

    申请号:US11538650

    申请日:2006-10-04

    CPC classification number: B60R13/02 B60R13/0243 B60R2013/0281

    Abstract: The present invention provides for an improved trim part, e.g. a bolster or trim plate, with integrated appliqué for use in a trim assembly, and to a continuous two-shot molding operation that may be performed utilizing a single mold assembly. In an exemplary embodiment, the trim part, i.e. a bolster, includes a substrate formed by injecting a first material into a first shot mold cavity in a first shot of a molding operation. An appliqué is provided in a second shot mold cavity then a cover is formed between the substrate and appliqué by injecting into a mold chamber a second foamed material in a second shot of the molding operation. The formed cover is integrally molded to at least a portion of the substrate and the appliqué to form a trim part with integrated appliqué.

    Abstract translation: 本发明提供了一种改进的装饰部件,例如, 垫子或装饰板,具有用于装饰组件的集成贴布,以及可以使用单个模具组件执行的连续两次模制操作。 在一个示例性实施例中,修剪部分,即摇枕,包括通过在模制操作的第一次射出中将第一材料注入第一射出模腔而形成的基底。 在第二注射模腔中提供贴布,然后通过在模制操作的第二次注射中将第二泡沫材料注入模腔中,在衬底和贴布之间形成盖。 形成的盖整体模制到基底和贴布的至少一部分上以形成具有集成贴布的修剪部分。

    TWO-SHOT OVER-MOLD WITH RIBBED ARMREST
    58.
    发明申请
    TWO-SHOT OVER-MOLD WITH RIBBED ARMREST 审中-公开
    具有RIBBED ARMREST的两镜超模

    公开(公告)号:US20070069548A1

    公开(公告)日:2007-03-29

    申请号:US11162925

    申请日:2005-09-28

    CPC classification number: B60R13/02 B60R21/0428 B60R2013/0287

    Abstract: A ribbed armrest for inclusion in an automobile door assembly includes a substrate section and a ribbed armrest section. The ribbed armrest section is over-molded onto the substrate section which provides support thereto. The ribbed armrest section includes a plurality of ribs that provide flexibility and a soft cushioned feel. A method of forming the ribbed armrest include a step in which the substrate is injection molded followed by a step in which the armrest section is injection molded onto the substrate section. Trim panels and door assemblies incorporating the ribbed armrest are also provided.

    Abstract translation: 用于包含在汽车门组件中的带肋的扶手包括基底部分和肋肋扶手部分。 带肋的扶手部分被过模制到提供支撑的基板部分上。 肋肋扶手部分包括提供柔性和柔软缓冲感的多个肋。 形成肋肋扶手的方法包括以下步骤:其中衬底被注射模制,之后是将扶手部分注塑成型到衬底部分上的步骤。 还提供了装有肋肋扶手的修剪面板和门组件。

    TRIM PANEL WITH INSERT MOLDED DECORATIVE COMPONENT
    59.
    发明申请
    TRIM PANEL WITH INSERT MOLDED DECORATIVE COMPONENT 审中-公开
    带镶嵌模制装饰组件的TRIM面板

    公开(公告)号:US20070059487A1

    公开(公告)日:2007-03-15

    申请号:US11162579

    申请日:2005-09-15

    Abstract: In at least certain embodiments, the present invention relates to an automobile trim panel with an insert molded decorative component. In at least one embodiment, the automobile interior panel is made by a) providing a molding tool comprising a first mold half and a second mold half that cooperate to form a first mold cavity, b) providing an insert component within the first mold cavity having a substrate made of a first material, and a decorative portion made of a second material less rigid that the first material, with the first mold half, the second mold half, and the insert component forming a second mold cavity, and c) introducing a resin into the second mold cavity to form a panel secured to the insert component.

    Abstract translation: 在至少某些实施例中,本发明涉及具有插入模制装饰部件的汽车装饰板。 在至少一个实施例中,汽车内部面板通过以下方式制成:a)提供包括第一半模和第二半模的模制工具,所述第一半模和第二半模协作以形成第一模腔,b)在所述第一模腔内提供插入部件, 由第一材料制成的衬底和由刚性较小的第二材料制成的装饰部分,所述第一材料具有第一半模,第二半模和插入构件形成第二模腔,以及c) 树脂进入第二模腔以形成固定到插入部件的面板。

    Automotive trim part with applique and method of making same
    60.
    发明授权
    Automotive trim part with applique and method of making same 失效
    带贴花的汽车饰件和制作方法

    公开(公告)号:US07156437B2

    公开(公告)日:2007-01-02

    申请号:US10904007

    申请日:2004-10-19

    CPC classification number: B60R13/02 B60R13/0243 B60R2013/0281

    Abstract: The present invention provides for an improved trim part, e.g. a bolster or trim plate, with integrated appliqué for use in a trim assembly, and to a continuous two-shot molding operation that may be performed utilizing a single mold assembly. In an exemplary embodiment, the trim part, i.e. a bolster, includes a substrate formed by injecting a first material into a first shot mold cavity in a first shot of a molding operation. An appliqué is provided in a second shot mold cavity then a cover is formed between the substrate and appliqué by injecting into a mold chamber a second foamed material in a second shot of the molding operation. The formed cover is integrally molded to at least a portion of the substrate and the appliqué to form a trim part with integrated appliqué.

    Abstract translation: 本发明提供了一种改进的装饰部件,例如, 垫子或装饰板,具有用于装饰组件的集成贴布,以及可以使用单个模具组件执行的连续两次模制操作。 在一个示例性实施例中,修剪部分,即摇枕,包括通过在模制操作的第一次射出中将第一材料注入第一射出模腔而形成的基底。 在第二注射模腔中提供贴布,然后通过在模制操作的第二次注射中将第二泡沫材料注入模腔中,在衬底和贴布之间形成盖。 形成的盖整体模制到基底和贴布的至少一部分上以形成具有集成贴布的修剪部分。

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