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公开(公告)号:US20190195097A1
公开(公告)日:2019-06-27
申请号:US15853113
申请日:2017-12-22
Applicant: Caterpillar Inc.
Inventor: Yanchai Zhang , Venkata Dandibhotla , Kyle Brent Walton , John J. Krone
Abstract: A system and method for activating on a user interface an indicator of a condition of a lubricant in a machine module. The system may comprise a controller and a user interface. The controller may be configured to, for each of a first time window and a second time window: receive a plurality of lubricant characteristics and measured lubricant temperatures, calculate an adjusted lubricant characteristic, and determine a slope based on the plurality of adjusted lubricant characteristics. The controller may further determine a change in slope, and generate a signal to activate the indicator on the user interface based on the change in slope, wherein, if the change in slope exceeds a threshold, the indicator is a lubricant changed indicator.
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公开(公告)号:US10247182B2
公开(公告)日:2019-04-02
申请号:US15015339
申请日:2016-02-04
Applicant: Caterpillar Inc.
Inventor: Yanchai Zhang , Zhaoxu Dong , Xuefei Hu
Abstract: A pumping system for use in a well stimulation application includes a pump controlled by a controller, the controller operating to monitor operation of the pump and determine when cavitation is present or imminent in the pump. When cavitation is present, the controller automatically adjusts an operating condition of the pump reduce pump speed or increase a fluid pressure at the pump inlet.
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公开(公告)号:US20190085781A1
公开(公告)日:2019-03-21
申请号:US15708673
申请日:2017-09-19
Applicant: Caterpillar Inc.
Inventor: Yanchai Zhang , Perry Dwain Converse , Michael Andrew Snopko
CPC classification number: F02D41/1401 , F02D41/0097 , F02D41/1497 , F02D41/22 , F02D41/2451 , F02D2041/1433 , F02D2041/228 , F02D2200/0625
Abstract: A control system for an engine includes an operational data sensor generating signals indicative of operational data of the engine and a controller communicably coupled with the engine and the operational data sensor. The controller operates the engine based on operational parameters defined by a baseline engine model. The controller receives the signals indicative of the operational data of the engine, and generates a dynamic engine model which defines at least one operational parameter of the engine based on the received operational data of the engine. The controller compares the baseline engine model to the dynamic engine model. The controller determines a difference between the baseline engine model and the dynamic engine model based on the comparison. The controller compares the determined difference to a threshold difference value and operates the engine based on the dynamic engine model, if the determined difference exceeds the threshold difference value.
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公开(公告)号:US20190033171A1
公开(公告)日:2019-01-31
申请号:US15660081
申请日:2017-07-26
Applicant: Caterpillar Inc.
Inventor: Yanchai Zhang , Maurice Dust , Perry D Converse , Xuefei Hu , Yong Sun
Abstract: A system for detecting wear or failure of a genset coupling of a genset power system is provided. The system includes a vibration sensor for measuring vibrations, and an additional sensor for measuring an operating condition. A controller is configured to process operating condition data from the additional sensor using a modeling software to generate simulated data. The controller applies time domain information of at least one of the simulated data and vibration sensor data to the modeling software using a machine learning algorithm, and perform a comparison to identify wear or failure of the coupling, wherein, when performing the comparison, the controller compares at least one of: time domain information of the vibration sensor data to time domain information of the simulated data or frequency domain information of the vibration sensor data to frequency domain information of the simulated data, to identify wear or failure of the coupling.
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公开(公告)号:US10190582B2
公开(公告)日:2019-01-29
申请号:US14925704
申请日:2015-10-28
Applicant: Caterpillar Inc.
Inventor: Yanchai Zhang , Vijay Janardhan , Maurice Dust
Abstract: A system for monitoring a pump, while the pump operates at a worksite, is disclosed. The system includes one or more sensors, wherein each of the one or more sensors is associated with the pump and is configured to collect high frequency data associated with the pump. The system further includes a field-programmable gate array (FPGA) controller configured to receive the high frequency data from the one or more sensors and is also configured to generate low frequency data based on the high frequency data. The system further includes a low frequency controller configured to receive the low frequency data from the FPGA controller and configured to transmit the low frequency data to a monitor.
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公开(公告)号:US20180320483A1
公开(公告)日:2018-11-08
申请号:US15584107
申请日:2017-05-02
Applicant: Caterpillar Inc.
Inventor: Yanchai Zhang , Maurice Dust
CPC classification number: E21B41/0092 , E21B43/26 , G05B13/021
Abstract: A hydraulic fracturing system comprises a plurality of hydraulic fracturing rigs. Each hydraulic fracturing rig includes an engine, a transmission, and a hydraulic fracturing pump. A driveshaft is coupled between the transmission and the hydraulic fracturing pump to transfer torque from the engine to the hydraulic fracturing pump. The hydraulic fracturing system also includes a fuel consumption data for each hydraulic fracturing rig, and a controller. The controller is programmed to receive a total pump flow and pressure request, and identify a pump flow distribution for each hydraulic fracturing rig of the plurality of hydraulic fracturing rigs based on the total pump flow and pressure request and the fuel consumption data.
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公开(公告)号:US10047741B2
公开(公告)日:2018-08-14
申请号:US15240581
申请日:2016-08-18
Applicant: Caterpillar Inc.
Inventor: Yanchai Zhang , Daryl Belshan , Vijay Janardhan , Zhaoxu Dong
Abstract: A monitoring system for a fluid pump having a fluid end and a power end is provided. The monitoring system includes an inlet pressure sensor attached to an inlet manifold of the fluid end. The inlet pressure sensor generates a signal indicative of an inlet pressure of a fluid being supplied to the fluid end. The monitoring system includes a discharge pressure sensor attached to the fluid end. The discharge pressure sensor generates a signal indicative of a discharge pressure of the fluid exiting the fluid end. The monitoring system includes at least one accelerometer attached to the fluid end. The accelerometer generates a signal indicative of vibrational data of the fluid pump. The monitoring system includes a controller which receives signals from the inlet pressure sensor, the discharge pressure sensor and the accelerometer and determines a possible failure mode of the fluid pump.
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公开(公告)号:US20180223831A1
公开(公告)日:2018-08-09
申请号:US15428873
申请日:2017-02-09
Applicant: Caterpillar Inc.
Inventor: Yanchai Zhang , Vijay Janardhan , Jason Weber , Venkata Dandibhotla
CPC classification number: F04B49/103 , E21B43/26 , F04B1/053 , F04B1/0538 , F04B9/02 , F04B17/05 , F04B17/06 , F04B19/22 , F04B47/02 , F04B51/00 , F04B2203/0605
Abstract: A pump monitoring and notification system for a hydraulic pump includes a transmission speed sensor and a controller. The transmission speed sensor is associated with a transmission connected to the pump to determine an output speed of the transmission. The controller is configured to access a transmission threshold, access a time threshold, and determine a rotational speed of the transmission based upon the transmission speed sensor. The controller is further configured to determine a variation in rotational speed of the transmission based upon the rotational speed, compare the variation in rotational speed of the transmission to the transmission threshold, and generate an alert signal when the variation in rotational speed of the transmission exceeds the transmission threshold for a time period exceeding the time threshold.
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公开(公告)号:US20180051636A1
公开(公告)日:2018-02-22
申请号:US15243158
申请日:2016-08-22
Applicant: Caterpillar Inc.
Inventor: Yanchai Zhang , Michael A. Snopko , Perry D. Converse , Vijay Janardhan , Insu Chang
CPC classification number: F02D25/04 , F01N3/2066 , F01N3/208 , F01N11/00 , F01N2550/02 , F01N2590/02 , F01N2590/10 , F01N2590/11 , F01N2610/02 , F01N2900/08 , F01N2900/10 , F01N2900/1602 , F01N2900/1621 , F01N2900/1806 , F01N2900/1812 , F02D25/00 , F02D2250/36 , H02P9/008
Abstract: A power system for powering a load is provided. The power system includes a plurality of power sources with each power source including an engine. A SCR system is associated with the engine of at least one of the plurality of power sources. A controller is in communication with the plurality of power sources. The controller is configured to receive engine operation information, emission output information associated with each engine and conversion efficiency information associated with the SCR system and selectively apportion the power demand presented by the load between each of the plurality of power sources based on minimizing total engine emissions across the plurality of power sources and using the engine operation information, the emission output information and the conversion efficiency information.
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公开(公告)号:US20160356270A1
公开(公告)日:2016-12-08
申请号:US15240581
申请日:2016-08-18
Applicant: Caterpillar Inc.
Inventor: Yanchai Zhang , Daryl Belshan , Vijay Janardhan , Zhaoxu Dong
IPC: F04B51/00
CPC classification number: F04B51/00 , F04B49/065 , F04B2201/0802 , F04B2205/02 , F04B2205/04
Abstract: A monitoring system for a fluid pump having a fluid end and a power end is provided. The monitoring system includes an inlet pressure sensor attached to an inlet manifold of the fluid end. The inlet pressure sensor generates a signal indicative of an inlet pressure of a fluid being supplied to the fluid end. The monitoring system includes a discharge pressure sensor attached to the fluid end. The discharge pressure sensor generates a signal indicative of a discharge pressure of the fluid exiting the fluid end. The monitoring system includes at least one accelerometer attached to the fluid end. The accelerometer generates a signal indicative of vibrational data of the fluid pump. The monitoring system includes a controller which receives signals from the inlet pressure sensor, the discharge pressure sensor and the accelerometer and determines a possible failure mode of the fluid pump.
Abstract translation: 提供了一种具有流体端和动力端的流体泵的监测系统。 监测系统包括连接到流体端的入口歧管的入口压力传感器。 入口压力传感器产生指示被供应到流体端的流体的入口压力的信号。 监测系统包括附接到流体端的排出压力传感器。 排出压力传感器产生指示离开流体端的流体的排出压力的信号。 监测系统包括至少一个连接到流体端的加速度计。 加速度计产生指示流体泵的振动数据的信号。 监控系统包括控制器,其接收来自入口压力传感器,排放压力传感器和加速度计的信号,并确定流体泵的可能故障模式。
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