Abstract:
Disclosed is a fall prevention brake buffering system for high-speed mine lift, including brake ropes (2) fixed on two sides of a car (5). One end of the brake rope (2) is fixed on the top part of a vertical well (6), and the other end is fixed on the bottom part of the vertical well (6). A linkage mechanism (11) is arranged at the bottom of the car (5). A buffer (1) is arranged at the top of the brake rope (2), and a tension connector (4) is arranged at the bottom of the brake rope (2). A brake rope safety tong (3) fixed on the brake rope (2) and connected with the linkage mechanism (11) is arranged at the bottom of the car (5). The buffer (1) includes an inverted brake rope gradual safety tong (8) with a buffering rope (9) provided therein and connected with the brake rope (2). A buffering rope clip (10) is arranged on the buffering rope (9). The system is convenient to install, and the buffering force of the brake rope is constant and adjustable. The system realizes reliable fall prevention brake function, greatly improves safety performance during high-speed operation of a lift with non-rigid rails, and increases safety performance during high-speed operation of a mine lift.
Abstract:
Disclosed are an online monitoring system for a crack on a hoist spindle and an operation method thereof. The system comprises: a rope power part, a crack detection part, a wireless transmission part, and a computer. The rope power part comprises two traction ropes, two guide wheels, two stepper motors, and two stepper motor drivers. The crack detection part comprises a spiral tube guide rail, a sliding body, and an ultrasonic generator. The wireless transmission part comprises three zigbee wireless sensing modules. The zigbee wireless sensing modules receive instructions from the computer and transmit the instructions to the stepper motor drivers to control the motors to rotate. The stepper motors drive the guide wheels to rotate to realize the winding of the ropes, so as to pull the sliding body to slide on the spiral tube guide rail. The ultrasonic generator clamped on the sliding body monitors the rotating spindle along the spiral tube guide rail. The zigbee wireless sensing modules transmit the detected data to the computer in real time. The present invention can effectively monitor a hoist spindle in time before a failure occurs, thereby avoiding safety accidents.
Abstract:
The present invention discloses an embedded scraper rotation angle detection device for a scraper conveyor and a detection method. The detection device includes two extensible detection devices, two signal detection units and a remote processing unit. The two extensible detection devices and the two signal detection units are disposed at two ends of a scraper respectively. The signal detection units detect movement displacements of the extensible detection devices in real time and send out signals through wireless transmission modules, the wireless transmission modules and a wireless receiving module are used for data transmission, and a signal display processing module is used to calculate a rotation angle value of the scraper in real time, output and display the rotation angle value simultaneously, compare the rotation angle value measured in real time with a set safety threshold, and send out an alarm indication when the rotation angle value exceeds the safety threshold.
Abstract:
A multiple-state health monitoring apparatus for critical components in a hoisting system includes a frame. The frame is a square structure formed by welding a plurality of rectangular steels. A steel wire rope is arranged around a periphery of the square structure. A power system, a friction-and-wear apparatus, a brake-and-wear apparatus, and a tensioning apparatus are sequentially mounted from left to right on a bottom layer of the square structure. A bearing signal collection system, a tension sensor, an excitation apparatus, and a steel-wire-rope image collection system are sequentially mounted from left to right on a top layer of the square structure. The steel wire rope sequentially passes through all the apparatuses or systems and is driven by the power system to perform circling. All the apparatuses or systems are used to monitor an operation status of the steel wire rope.
Abstract:
The present invention discloses a gas-powder separation three-phase jet flow fire monitor system, including a gas-powder separation three-phase fire monitor head, a filter, a nitrogen pressurization apparatus and a dry powder tank. The dry powder tank is connected to a gas-powder mixture inlet pipe of the gas-powder separation three-phase fire monitor head through a pipeline. A nitrogen outlet pipe of the gas-powder separation three-phase fire monitor head is connected with one end of the nitrogen pressurization apparatus through the filter. The other end of the nitrogen pressurization apparatus is connected with the dry powder tank. The present invention is simple in structure and convenient to use. A cyclone separation apparatus of a dry powder pipeline of the fire monitor may separate nitrogen from conveyed ultrafine dry powder to enable the ultrafine dry powder to be fully mixed with a water-based fire extinguishing agent, thereby reducing an atomization degree of jet flow and enlarging a range of the fire monitor. In addition, the separated nitrogen enters the dry powder tank for recycling after being pressurized by the pressurization apparatus, thereby reducing the fire extinguishing cost.
Abstract:
Disclosed is a method for estimating tension of a chain of a scraper conveyor, belonging to a method for estimating chain tension. The method comprises the following steps: embedding strain sensors in a plurality of scrapers of a scraper conveyor to measure the tension of weak coupling points between the scrapers and chains, converting acquired sensor signals into data signals through an A/D conversion unit, transmitting the data signals to a data control center using a wireless transmission module, further processing the tension data information of the weak coupling points through the data control center, establishing a chain tension distribution model, and determining an the estimated tension of the chain of the scraper conveyor. The method provided by the present invention is simple, efficient and practical, and the estimation of tension of the whole continuous moving chain is completed by the tension measurement at limited positions of the chain. The chain of the scraper conveyor is meshed with a sprocket and continuously moves in a middle trough and its tension also changes in real time along with the load; the strain sensors are arranged on the scrapers to measure the tension of the weak coupling points between the scrapers and the chains, and the estimation of tension of the whole chain is completed by tension measurement at limited positions on the chain.
Abstract:
A chain fault diagnosis system and a chain fault diagnosis method for a scraper conveyor are provided. The diagnosis system includes a strain rosette attached on a top end surface of each sprocket tooth of the scraper conveyor. The strain rosette is connected to a signal gathering unit fixed on a scraper conveyor roller through a shielded conductor, the signal gathering unit sends a gathered signal to a wireless receiving device by means of wireless transmission, and the wireless receiving device transmits the gathered signal obtained thereby to an industrial control computer through a USB interface. The diagnosis method includes the following three steps: chain dislocation/skip fault judgment, chain breakage fault judgment and chain seizure fault judgment. A comprehensive monitoring of the chain state of the scraper conveyor is performed by measuring strain magnitudes in different directions of the sprocket tooth in real-time, transmitting the gathered signal to the industrial control computer via a wireless transmission method and dynamically diagnosing the faults of seizure, dislocation, skip and breakage of the scraper conveyor chain based on the obtained strain data.
Abstract:
A lap joint platform of a large-load lifting container, comprising a machine frame (18), a rocker arm platform (14), a rear rocker arm platform (17), a locking device and lifting devices. The rocker arm platform (14) is hinged with the top of the machine frame (18) through a shaft set (15) and is provided with mine car rails (24) and a rubber-tired vehicle support face (26). The rear rocker arm platform (17) is fixed with the top of the machine frame (18) through bolts. The locking device is arranged below the rocker arm platform (14) and comprises a locking lower sliding block cover plate (7), a locking lower sliding block (9), a locking upper sliding block (10), a locking oil cylinder front support (11), a locking lower sliding block guide rail (12), a locking inclined rail (13) and a locking oil cylinder (16). The lifting device is arranged below the locking device and comprises a connecting rod lower support (1), a support pawl connecting rod (2), a support pawl push rod (3), a support pawl (5), a support pawl rear end (6), a support oil cylinder rear base (19), a support oil cylinder (20), an anti-collision rear buffer base (21), an anti-collision buffer (22) and a support guide block (23). The lap joint platform is stable in the loading and unloading process, simple to operate and large in steel wire rope compensation height.
Abstract:
A mining elevator carrying platform and carrying method, the platform comprises a power system (1) and a four-rod carrying device (5), a rotating rod (3) connected with the power system (1) is set on the carrying device (5); the power system (1) comprises a flameproof motor (1-1), a upper-limited switch (1-2), a down-limited switch (1-5) and a main pulley (1-6), the flameproof motor (1-1) is connected with the main pulley (1-6) through a main steel cable (1-4), a baffle (1-3) is set on the main steel cable (1-4), a double cable channel is set on the main pulley (1-6), and the main pulley (1-6) is connected with a sub-pulley (1-8) by a sub-steel cable (1-7), a sliding plate (1-9) is set on the sub-steel cable (1-7), and a sliding rod (1-10) is set on the sliding plate (1-9). The main pulley (1-6) is driven to rotate by the flameproof motor (1-1) through the main steel cable (1-4), thus the sub-pulley (1-8) is driven to rotate. The sliding rod (1-10) moves in a strip-opening sliding slot in the rotating rod (3) by the sliding plate (1-9) moving up and down, then the rotating rod (3) and a carrying plate (5-1) are driven to move circumferentially. A rocker (5-3) is rotated around a supporting bracket (5-4) driven by a connecting rod (5-2), thus a credible carrying platform in multi-plane is realized. The platform is simple in structure, controlled accurately, convenient to be fixed and maintained, operated stably and reliably, and has the self-locking function.
Abstract:
An adjustable intermediate disk body of large double-layer cage comprises cage columns, a main intermediate disk body, and a chain block and a connecting piece. An intermediate disk guide rail beam is arranged on the inner side of the cage columns, wedge bases are symmetrically arranged on the two sides of the lower part of the intermediate disk guide rail beam, a limited block with a bolt hole is arranged on the upper part of the intermediate disk guide rail beam, and an anti-disengaging plate is arranged on the intermediate disk guide rail beam. Intermediate disk wedge bodies, which match the wedge faces of the wedge bases and can only move vertically along the intermediate disk guide rail beams, are arranged on the two side faces of the main intermediate disk body, at positions corresponding to the intermediate disk guide rail beams; an intermediate disk guide wheel that is fitted with the intermediate disk guide rail beam and an intermediate disk guide wheel seat with a bolt hole are arranged on the upper part of the intermediate disk wedge body.