摘要:
The present disclosure provides a system for monitoring a scraper chain based on a measurement on transmittance of a torsion spring and a method thereof. The system includes a sprocket-wheel torsion detection device, a fixing device, a wireless receiver, an A/D converter and an industrial computer. In the method, the relative torsion of the two sprocket wheels is converted into the density change of the torsion spring, the light transmission area is converted into the current value by the laser sensing panel, a varying range of the torsion spring is calculated by the industrial computer through the preset threshold and its own program to monitor the operating conditions of the chain. The method has a novel concept, a stable and reliable system, and a high promotion value.
摘要:
A gear-track-detachable driving device in a monorail crane for a steep slope includes a driving mechanism, a traveling mechanism, a four-bar linkage mechanism, a connection mechanism, a meshing track plate and transition track plates. The driving mechanism includes driving motors, meshing gears, a bearing rod, and a bearing plate. The traveling mechanism includes traveling wheels, clamping wheels, a shell and telescopic struts. The linkage mechanism includes first and second rockers, a linkage, and a cylinder. The connection mechanism includes fixation plates, a connection plate and connection bolts. When the crane travels to the slope front, the cylinder drives the linkage mechanism to send the meshing gears onto the transition track and adjusts the linkage mechanism into a dead point state, and the telescopic struts are locked. After the crane enters the slope, the meshing gears cooperate with the meshing track plate to provide an auxiliary drive for the crane.
摘要:
The present invention discloses a dynamic reliability evaluation method for coupling faults of a middle trough of a scraper conveyor. Approximation precision of a moment-based saddlepoint approximation method and a function attribute of dynamic t-copula are fully utilized, and the dynamic reliability evaluation method for the coupling faults of the middle trough of the scraper conveyor is provided, so that dynamic correlation between failure modes of the middle trough of the scraper conveyor under a small sample condition is more accurately described, and accuracy of dynamic reliability evaluation of the coupling faults of the middle trough of the scraper conveyor is improved.
摘要:
Disclosed are an online monitoring system for a crack on a hoist spindle and an operation method thereof. The system comprises: a rope power part, a crack detection part, a wireless transmission part, and a computer. The rope power part comprises two traction ropes, two guide wheels, two stepper motors, and two stepper motor drivers. The crack detection part comprises a spiral tube guide rail, a sliding body, and an ultrasonic generator. The wireless transmission part comprises three zigbee wireless sensing modules. The zigbee wireless sensing modules receive instructions from the computer and transmit the instructions to the stepper motor drivers to control the motors to rotate. The stepper motors drive the guide wheels to rotate to realize the winding of the ropes, so as to pull the sliding body to slide on the spiral tube guide rail. The ultrasonic generator clamped on the sliding body monitors the rotating spindle along the spiral tube guide rail. The zigbee wireless sensing modules transmit the detected data to the computer in real time. The present invention can effectively monitor a hoist spindle in time before a failure occurs, thereby avoiding safety accidents.
摘要:
The present invention discloses an embedded scraper rotation angle detection device for a scraper conveyor and a detection method. The detection device includes two extensible detection devices, two signal detection units and a remote processing unit. The two extensible detection devices and the two signal detection units are disposed at two ends of a scraper respectively. The signal detection units detect movement displacements of the extensible detection devices in real time and send out signals through wireless transmission modules, the wireless transmission modules and a wireless receiving module are used for data transmission, and a signal display processing module is used to calculate a rotation angle value of the scraper in real time, output and display the rotation angle value simultaneously, compare the rotation angle value measured in real time with a set safety threshold, and send out an alarm indication when the rotation angle value exceeds the safety threshold.
摘要:
A chain fault diagnosis system and a chain fault diagnosis method for a scraper conveyor are provided. The diagnosis system includes a strain rosette attached on a top end surface of each sprocket tooth of the scraper conveyor. The strain rosette is connected to a signal gathering unit fixed on a scraper conveyor roller through a shielded conductor, the signal gathering unit sends a gathered signal to a wireless receiving device by means of wireless transmission, and the wireless receiving device transmits the gathered signal obtained thereby to an industrial control computer through a USB interface. The diagnosis method includes the following three steps: chain dislocation/skip fault judgment, chain breakage fault judgment and chain seizure fault judgment. A comprehensive monitoring of the chain state of the scraper conveyor is performed by measuring strain magnitudes in different directions of the sprocket tooth in real-time, transmitting the gathered signal to the industrial control computer via a wireless transmission method and dynamically diagnosing the faults of seizure, dislocation, skip and breakage of the scraper conveyor chain based on the obtained strain data.
摘要:
The present invention discloses a drive system of a scraper conveyor and a control method. The drive system includes a nose sprocket, a tail sprocket, a nose sprocket drive mechanism, and a tail sprocket drive mechanism, where the nose sprocket drive mechanism is a hydraulic motor I, and the tail sprocket drive mechanism is a hydraulic motor II; and a hydraulic system that drives the hydraulic motor I and a hydraulic system that drives the hydraulic motor II include same hydraulic elements, and both include a three-position four-way solenoid directional valve, a two-position two-way solenoid directional valve, a two-position three-way solenoid directional valve, an accumulator, and an oil supplement valve group. The present invention is applicable to rapid starting and stopping of the scraper conveyor in a heavy load status while adjusting chain tension in real time, thereby resolving a power imbalance problem in a dual-drive system, and has a simple structure and a long service life.
摘要:
A large-tonnage coal dropping buffer skip for a mine is disclosed. A loading skip box (14) is installed at the top of a large-tonnage skip (12), a coal dropping buffer device (13) is arranged on the inner sidewall of the large-tonnage skip (12), and the coal dropping buffer device (13) includes: a frame (1) fixedly connected with the inner sidewall of the large-tonnage skip (12); a lining plate guide frame (6) connected with the frame (1) through shock absorbers (2), guide sliding grooves being formed in the lining plate guide frame (6); a lining plate support (4) slidably nested in the guide sliding grooves in the lining plate guide frame (6), hoisting lugs (9) for hoisting being arranged at the top end of the lining plate support (4); and a lining plate (5) detachably connected with the lining plate support (4) through fasteners (7).
摘要:
The present invention discloses a device and a method for detecting the tension on a guide rope of a hanging scaffold in a construction shaft. The guide rope is released by a winch, rounds over a hoisting sheave, is connected to the hanging scaffold, and then is tensioned up; the hoisting sheave is disposed at a position above the winch, and the device comprises a slide device, two tension ropes, and a pull rope, wherein, the slide device is fitted around the guide rope, the two tension ropes are fixed to the two sides of the slide device respectively and arranged parallel to the guide rope, the pull rope is fixed to the lower part of the slide device and arranged perpendicular to the guide rope. On the basis of the basic principles of mechanics, the force applied on the guide rope can be calculated indirectly according to the proportional relation between the forces applied on the tension rope and guide rope and the lengths of the ropes. The device disclosed in the present invention is simple, and the method disclosed in the present invention is skillful. The device and method are applicable to thick and thin steel wire ropes and highly universal, and are low in cost.
摘要:
A series-parallel monorail hoist based on an oil-electric hybrid power and a controlling method thereof. The monorail hoist includes a cabin, a hydraulic driving system, a lifting beam, a gear track driving and energy storage system, and a speed adaptive control system connected in series with each other and travelling on a track. The monorail hoist is capable of implementing an independent drive by an electric motor or a diesel engine in an endurance mode, a hybrid drive of the electric motor and the diesel engine in a transportation mode, and a hybrid drive of the diesel engine and a flywheel energy storage system in a climbing mode, according to different operating conditions that include conditions of an upslope, a downslope and a load. Power requirements for the monorail hoist under various operating conditions are satisfied, and the excess energy is recovered during the process of travelling.