Online monitoring system for crack on hoist spindle and operation method thereof

    公开(公告)号:US10989695B2

    公开(公告)日:2021-04-27

    申请号:US16760040

    申请日:2019-07-01

    摘要: Disclosed are an online monitoring system for a crack on a hoist spindle and an operation method thereof. The system comprises: a rope power part, a crack detection part, a wireless transmission part, and a computer. The rope power part comprises two traction ropes, two guide wheels, two stepper motors, and two stepper motor drivers. The crack detection part comprises a spiral tube guide rail, a sliding body, and an ultrasonic generator. The wireless transmission part comprises three zigbee wireless sensing modules. The zigbee wireless sensing modules receive instructions from the computer and transmit the instructions to the stepper motor drivers to control the motors to rotate. The stepper motors drive the guide wheels to rotate to realize the winding of the ropes, so as to pull the sliding body to slide on the spiral tube guide rail. The ultrasonic generator clamped on the sliding body monitors the rotating spindle along the spiral tube guide rail. The zigbee wireless sensing modules transmit the detected data to the computer in real time. The present invention can effectively monitor a hoist spindle in time before a failure occurs, thereby avoiding safety accidents.

    Chain fault diagnosis system and method for scraper conveyor

    公开(公告)号:US10065804B1

    公开(公告)日:2018-09-04

    申请号:US15571045

    申请日:2016-12-07

    摘要: A chain fault diagnosis system and a chain fault diagnosis method for a scraper conveyor are provided. The diagnosis system includes a strain rosette attached on a top end surface of each sprocket tooth of the scraper conveyor. The strain rosette is connected to a signal gathering unit fixed on a scraper conveyor roller through a shielded conductor, the signal gathering unit sends a gathered signal to a wireless receiving device by means of wireless transmission, and the wireless receiving device transmits the gathered signal obtained thereby to an industrial control computer through a USB interface. The diagnosis method includes the following three steps: chain dislocation/skip fault judgment, chain breakage fault judgment and chain seizure fault judgment. A comprehensive monitoring of the chain state of the scraper conveyor is performed by measuring strain magnitudes in different directions of the sprocket tooth in real-time, transmitting the gathered signal to the industrial control computer via a wireless transmission method and dynamically diagnosing the faults of seizure, dislocation, skip and breakage of the scraper conveyor chain based on the obtained strain data.

    Device and method for detecting the tension on a guide rope of a hanging scaffold in a construction shaft
    9.
    发明授权
    Device and method for detecting the tension on a guide rope of a hanging scaffold in a construction shaft 有权
    用于检测施工井中吊架的导绳上的张力的装置和方法

    公开(公告)号:US09488558B2

    公开(公告)日:2016-11-08

    申请号:US14411080

    申请日:2014-06-05

    摘要: The present invention discloses a device and a method for detecting the tension on a guide rope of a hanging scaffold in a construction shaft. The guide rope is released by a winch, rounds over a hoisting sheave, is connected to the hanging scaffold, and then is tensioned up; the hoisting sheave is disposed at a position above the winch, and the device comprises a slide device, two tension ropes, and a pull rope, wherein, the slide device is fitted around the guide rope, the two tension ropes are fixed to the two sides of the slide device respectively and arranged parallel to the guide rope, the pull rope is fixed to the lower part of the slide device and arranged perpendicular to the guide rope. On the basis of the basic principles of mechanics, the force applied on the guide rope can be calculated indirectly according to the proportional relation between the forces applied on the tension rope and guide rope and the lengths of the ropes. The device disclosed in the present invention is simple, and the method disclosed in the present invention is skillful. The device and method are applicable to thick and thin steel wire ropes and highly universal, and are low in cost.

    摘要翻译: 本发明公开了一种用于检测施工井中吊架的导绳上的张力的装置和方法。 导绳由绞车释放,绕着吊装滑轮,连接到吊架上,然后张紧; 吊装滑轮设置在绞盘上方的位置,该装置包括滑动装置,两根拉力绳和拉绳,其中,滑动装置围绕导绳安装,两根拉力绳固定于两根 滑动装置的两侧分别平行于导绳布置,拉绳固定到滑动装置的下部并垂直于导绳布置。 根据力学的基本原理,施加在导绳上的力可以根据施加在拉力绳和导绳上的力与绳索的长度之间的比例关系间接计算。 本发明公开的装置简单,本发明公开的方法是巧妙的。 该装置和方法适用于厚钢丝绳,高度通用,成本低。