Abstract:
A method and apparatus uses naturally occurring object features as targets in a machine vision based robot (or other) guidance system. In one embodiment, a special high speed processor finds at least 3 pre-selected feature points on an object, which when considered with the data base for the object, allows a rapid 6 degree of freedom solution for the object location relative to the camera and thence connected automation. While primarily envisioned for industrial robots, the invention is useful for all sorts of machines including vehicles, construction machinery and the like--anywhere the target object has a known data base relative to the features in question.
Abstract:
Methods and apparatus are provided for determining surface locations or a contour of an object. Such methods and apparatus include projecting light onto an object and imaging the illuminated points or zones onto a photodetector array using a lens, the axis of which is moved to track the illuminated points or zones.
Abstract:
Methods and apparatus for "Intelligent" control of production processes such as machining, casting, heat treating and welding are disclosed. The key enabler of such control is electro-optical or other suitable sensors, generally non contact, capable of rapidly and accurately acquiring data from parts and tools used to produce them in a production "in-process" environment. Systems are disclosed to control not only the instant operation, but those processes connected therewith, both upstream and downstream. Data bases are generated and knowledge bases are used. Application of the invention can improve quality and productivity, and allow the production of parts which have unusual or individual material characteristics.
Abstract:
A method and apparatus for control of a detector array based imaging system which includes analyzing the output of a photodetector array and modifying or controlling a photodetector array light gathering related variable based on the analysis. In particular, one embodiment of the invention involves temporarily storing the image data from the photodetector array and modifying one of the scan clock rate or the scan clock rate within a scan of the photodetector array based on an analysis of the stored data to optimize the light gathering of the image system. A further embodiment of the invention involves controlling a light gathering related photodetector array variable and an illumination source variable based on an analysis of the output of the photodetector array.
Abstract:
The invention primarily concerns improvements to turning, grinding milling and other machining processes using electro-optical sensors for analyzing images or patterns related to tools used to work objects. Also disclosed are unique electro-optical sensing methods and apparatus in their own right, capable of high accuracy measurement required for modern industry. In a preferred embodiment of the invention, a two axis image analysis of the backlit tool edge is performed to determine tool position, damage, or wear, and where desired appropriate control steps taken to reposition or change the tool. In another preferred embodiment the tool itself is equipped with optically sensed contact members according to the invention to measure the part produced with the tool, or to determine the deflection of the tool.
Abstract:
A method and apparatus for optically determining the dimension of part surfaces. Particular embodiments describe optical triangulation based coordinate measurement machines capable of accurate measurement of complex surfaces, such as gear teeth and turbine blades. Other embodiments provide highly useful sensors for robot guidance and related purposes. Up to 5 axis sensing capability is provided on surfaces of widely varying form.
Abstract:
A method and apparatus for optically determining the dimension of part surfaces. Particular embodiments describe optical triangulation based coordinate measurement machines capable of accurate measurement of complex surfaces, such as gear teeth and turbine blades. Other embodiments provide highly useful sensors for robot guidance and related purposes. Up to 5 axis sensing capability is provided on surfaces of widely varying form.
Abstract:
A new method and apparatus for fabrication or alignment of fixtures, jigs and structures is disclosed. The invention uses target points on one or more details which are referenced to the overall structure via targets on the details. These targets are monitored by a TV camera unit which is alternatively interfaced to a display for the human operator or a robot to provide position data. The interface may include input from a CAD system which allows display on robot coordinates to be offset by design data of the structure or a part to be located on it. While mainly envisioned for assistance in constructing fixtures for automobile assembly, the disclosed invention is widely useable for all types of construction including aircraft, bridges, boats, buses, houses, buildings and the like. A means for improving resolution of automatically served camera based systems is also disclosed.
Abstract:
Target based machine vision useful for alignment of sensors and other objects affixed to structures, robots and the like. While addressed particularly to alignment of machine vision systems relative to structures, the techniques disclosed are useful with a multitude of different sensors and objects.
Abstract:
This invention relates to an electro-optical technique which senses form type and other defects on surfaces such as sheet metal or plastic panels. Method and apparatus are disclosed for allowing the inspection of the entire surface of interest from a single point of view while reducing the complexity of defects' optical signatures to simplify their subsequent analysis.