Method of forming foam-fabric laminates
    70.
    发明授权
    Method of forming foam-fabric laminates 失效
    形成泡沫织物层压板的方法

    公开(公告)号:US5891293A

    公开(公告)日:1999-04-06

    申请号:US730969

    申请日:1996-10-16

    摘要: In a method for bonding a foam-fabric composite to a molded foam core, particularly suitable for use as an automotive cushion assembly, specific advantageous polymeric MDI-based foams are used to achieve consistently excellent bond strength. In the method, a foam layer is flame laminated to a fabric layer. Then the foam-fabric laminate and an air impervious adhesive film are placed over a mold surface, and the adhesive is drawn against the foam of the foam-fabric laminate and the fabric layer is urged against the mold surface by applied vacuum. The foam core pad is placed adjacent to the adhesive film. The film is heated and diffused into the foam pad and into the foam of the foam-fabric laminate, respectively, and allowed to cure. The foam layer laminated to the fabric is formed as the reaction product of a polyether polyol or a graft polyether polyol with from about 30 to about 60 parts by weight of an MDI or a polymeric MDI/TDI blended isocyanate or mixtures thereof, from about 1.5 to 3.0 parts by weight water as blowing agent, from about 0.05 to about 0.20 parts by weight tin catalyst, from about 0.15 to 0.90 parts by weight amine catalyst and from about 0.5 to about 1.5 parts by weight silicone surfactant, wherein all amounts are based on 100 parts by weight polyol.

    摘要翻译: 在将泡沫纤维复合材料粘合到模制泡沫芯上的方法中,特别适合用作汽车衬垫组件,使用特定的有利的聚合MDI基泡沫以获得一致的优异的粘结强度。 在该方法中,泡沫层被火焰层压到织物层上。 然后将泡沫织物层压体和不透气的粘合剂膜放置在模具表面上,并且将粘合剂拉伸到泡沫织物层压体的泡沫上,并且通过施加的真空将织物层推向模具表面。 将泡沫芯垫放置在与粘合膜相邻的位置。 将膜分别加热并扩散到泡沫垫中并进入泡沫织物层压体的泡沫中,并使其固化。 层压到织物上的泡沫层形成为聚醚多元醇或接枝聚醚多元醇与约30至约60重量份MDI或聚合MDI / TDI共混异氰酸酯或其混合物的反应产物,约1.5 至3.0重量份的水作为发泡剂,约0.05至约0.20重量份的锡催化剂,约0.15至0.90重量份的胺催化剂和约0.5至约1.5重量份的有机硅表面活性剂,其中所有的量都是基于 在100重量份的多元醇上。