Abstract:
A piston (20) for an internal combustion engine includes an upper crown (22) and a lower crown (24) that are each fabricated using a same strong material, such as steel and fastened together using a plurality of fasteners (50). The piston (20) provides increased strength resulting in improved design flexibility and smaller sized engines that produce the same amount of power. Piston ring grooves (100, 102, 104) are also provided in either one or both of the upper and lower crowns (22, 24) which control piston combustion height. A deeper combustion bowl (72) is also available with the piston (20).
Abstract:
Highly efficient engine. The system includes an internal combustion engine having at least one piston in a cylinder, the cylinder including a cylinder head. The engine operates on an unsymmetrical expansion and compression cycle wherein the expansion portion of the cycle is greater than the compression portion of the cycle. The piston and cylinder head are lined with an insulating material having a selected thermal diffusivity. Apparatus is provided for injecting a supercritical mixture of fuel and water into the cylinder of the engine. The combination of these aspects results in a highly efficient engine.
Abstract:
Past pistons have been susceptible to reduced longevity due to increased forces of combustion thereon during operating cycles of an engine. The present two piece unitary piston increases the longevity of pistons used with increased forces of combustion. For example, a head member has a crown portion defining a ring band portion having a bottom surface and a support portion. And, a skirt member defines a ring band support surface and a top surface. The head member and the skirt member have a preestablished material strength being generally the same. The head member and the skirt member are joined by an inertia welding process. The force of combustion acting on the crown portion is resisted by the ring band support surface being in contacting relationship with the bottom surface. Thus, the skirt member structure supports and resists the bending moment of the combustion forces on the head member.
Abstract:
A piston which has a diameter of about 70 to about 100 mm and which is preferably produced with a resistant, malleable alloy having low density (lower than about 3 g/cm.sup.3) and mechanical properties at high temperatures such that a yield stress greater than about 120 Mpa at temperatures of the order of 300.degree. C. to 350.degree. C. is obtained. In the preferred embodiment, the piston is a single piece piston, comprising a head portion of diameter D ranging from about 70 to about 100 mm and a skirt portion downwardly projected from the head portion and inside which is provided a pair of wrist pin bosses, each having a hole with a diameter d and axial extension L for bearing the articulating wrist pin of the piston. The embodiment described improves the efficiency that the piston gives to the engine because it maintains the piston resistance at high levels while reducing its weight such that the piston operates at a rate of at least about 17 grams of weight per each kilowatt of power for each engine cylinder.
Abstract:
In a piston-cylinder assembly with a shaftless piston, the aim is to improve the lateral guidance of the connecting rod, to reduce edge wear and the seizing tendency in the event of fault during the combustion process. Consequently, the piston has at least one supporting ring, form-fittingly on the bosses which guides in the cylinder the piston along with the piston head.
Abstract:
A method is described of making a piston crown, the method comprises the steps of making a lower crown portion, the lower crown portion also having piston pin bosses, making an upper crown portion which co-operates with the lower crown portion and joining the lower and upper crown portions together to form an oil retaining chamber. The upper and lower crown portions may be made by a precision casting technique in a ferrous alloy and may be joined by a brazing operation. The piston crown may be part of an articulated piston or may further include integral skirt portions.
Abstract:
A method of and apparatus for producing a hollow ring groove insert for an engine piston, which is inserted by casting near the top of a piston for an engine to constitute a ring groove and a cooling path adjacent to the ring groove. The hollow ring groove insert comprises a formed sheet ring and a ring body having an inner peripheral surface and a piston ring groove. A process for producing the formed sheet ring includes the steps of fitting a sheet ring on a forming die such that the sheet ring covers a forming groove; pressing a forming roll against the sheet ring while rotating the forming die with a floating ring being placed in a movable state where it is radially movable by disengagement from a tapered portion of a centering member, thereby forming circular collars on the sheet ring; pressing a cutting tool against the outer peripheral portions of the circular collars with the floating ring being placed in a state where it is centered and fixed in coincidence with the axial center of the forming die by engagement with the tapered portion of the centering member, thereby turning the outer peripheral portions of the circular collars; and pressing a deburring tool against the outer peripheral portions of the circular collars with the floating ring being placed in the same fixed state, thereby removing burrs from the circular collars.
Abstract:
A piston of an internal combustion engine includes a piston head having an end portion, a bottom surface and an outer peripheral surface. A pin boss extends from the bottom surface of the piston head, the pin boss having an end surface, a piston pin bore in the center of the pin boss and a peripheral portion on the end surface, the end surface being located inside the outer peripheral surface of the piston head. A connecting portion extends from the peripheral portion of the pin boss to the end portion of the piston head, the connecting portion being shaped in accordance with the piston pin bore, the connecting portion having a reinforcement provided thereon.
Abstract:
In a piston head of a multiple component piston for internal combustion engines, the piston floor continues radially outwards into the ring section which is provided with the piston ring grooves, the supports which carry the hubs are arranged at a distance from the inner face of the ring section and the piston pin which bears the piston shaft can be mounted in the bores of the piston pin boss. An improved manufacture of the piston head is ensured by connecting the ring section with the piston floor via a weld, solder, friction or positive locking joint.
Abstract:
In an internal combustion engine with a reciprocating movement which uses gasoline, diesel fuel or other fuels to generate forces when fuels attain explosive combustion, the piston is pushed in the inner cylinder. The motion of the piston with the reciprocating movement (straight motion) is transferred to a crank shaft having rotation motion, or the rotation motion of the crank shaft is transferred to the piston having straight motion (reciprocating movement). By such transfer, in order to use in compressed feed for fluids, when the connecting rod is provided with a universal joint type and a ball joint type, although the relative position errors and right angle are staggered within a given range, abnormal friction, noises and vibrations never take place. Accordingly, pollutions such as noise, vibration and noxious exhaust gases are dramatically reduced, fuels are surprisingly and significantly saved, and the life of the machine is doubly increased. Further, the piston is divided into a crown part and a skirt part, and the crown part is used with a piston ring in a conventional way. However, the skirt part is attached to a metal roller mounted on a metal bracket, or a metal plate or spring, and the piston is provided with an expansion property. Accordingly, the gap or clearance between the cylinder and the piston is completely removed, and maximum smoothing motion takes place when the piston is moved up and down. By such smoothing action of the piston, a state without tilt and slap is realized. Vibrations and noises due to tilt and slap are completely removed.