摘要:
A process and apparatus for the internal gating of molds used to make a shaped article of aggregate filler infiltrated with a curable binder, including preparing a mold having a cavity and having gating tubes extending through the mold cavity and spaced from its surfaces, and the gating tubes having walls with multiple openings therethrough which are located inside the mold cavity, the cavity being dry-packed outside of the tubes with aggregate filler and the interstitial spaces therebetween being pumped full of liquid binder to form a matrix, the binder entering through the tubes and their openings and progressively expanding through the interstices while expelling air from breather holes, the binder then being cured in the mold either with the tubes still in place or with the tubes removed and the spaces filled with similar aggregate and binder before curing is completed. To prevent aggregate from entering the tubes before pumping of the binder begins, a snug fitting rod can be inserted in each tube at one end, and then the pump can be started to inject liquid binder into the other end of the tube while withdrawing the rod from said one end of the tube at a rate proportional to the rate at which the mold fills with binder. The tubes can be bent to follow curved contours of the mold, and the mold can be evacuated of air while the binder is being infiltrated.
摘要:
The apparatus includes a multi-compartment hopper into each compartment of which various particulated materials are fed at a grain size according to the quality of the particular layer desired in the end product, which can be in the form of a board or a animal feed cakes in strip form, and wherein the materials are continuously but controllably fed into a pressing chamber onto which a forward pressing piston operates in one preferred direction, namely the direction of the feed, and a pair of side pressing pistons act from both sides, the interaction of all pressing means forcing the pressed product into a canal at the output of the pressing chamber where it may undergo further treatment such as by heating.
摘要:
A process in which phenolic substances, particularly lignin sulfonate, are used to produce a binder for wood materials. The phenolic substance is activated by displacing it with enzymes. Phenolic groups of the phenolic substance become oxidatively polymerized by a radical mechanism, so that the phenolic substance is changed into an active binder.
摘要:
A method of molding a perforated article involves supplying a formable material to a preforming chamber where the material is compressed so that it substantially assumes the cross-sectional shape of the preforming chamber. The formable material is then transferred under compressive forces to a molding chamber, which has a volume less than the volume of the preforming chamber and a shape which substantially matches the shape of the perforated article to be molded. The formable material is then heated in the molding chamber to cure it and thereby form the perforated article.
摘要:
A binder system is disclosed which incorporates an internal release agent and comprises a mixture of polyisocyanate resin, furfural and an ester of phosphoric acid. In the process of the invention the ester of phosphoric acid is placed into solution with furfural and subsequently blended with the polyisocyanate. Increased stability of the binder system is observed as well as providing for increased mold releasing capabilities.
摘要:
The present invention is an improved method of manufacturing fibrous reinforced resin sheet. The improvement is to use a carrier web and/or a top film which is made of uniaxially drawn polyamide.
摘要:
The invention relates to a process for the production of urea/formaldehyde adhesives and to the adhesives thus obtained.According to the invention, an inorganic salt is mixed with a source of formaldehyde, the resulting mixture is heated and reacted with urea to initiate polymerization in an acid medium, the polymerization reaction is stopped when the mixture has reached the required viscosity, the mixture is cooled, urea is added to the mixture during cooling and the adhesive is obtained after cooling.The adhesives obtained may be used in the production of agglomerated or laminated panels of wood.
摘要:
A method and system for applying a foamed binding agent to a fibrous web is disclosed. The invention is characterized by the use of an extruder having an upper lip extending 1/16 to 1/4 inch beyond the lower lip, and by the drawing of a vacuum beneath the applied foam, said characteristics being critical to the formation of a uniform foam layer atop the web. A second, more substantial vacuum is then applied beneath the web to essentially completely draw the binding agent into the web thereby providing substantial inter-fiber bonding.
摘要:
Methods by which a dry-formed loose fibrous web is bonded by applying to one of its surfaces a low add-on level of a relatively high binder solids concentration bonding material to form a once-bonded web, and to the other side of the web, a greater add-on level of a relatively lower solids concentration bonding material, the first-applied emulsion preferably adding from about 20% to about 40% binder solids by weight, and the second-applied adding the rest of the total binder solids to be included in the fibrous web product. The bonding material can be a solution or emulsion. Preferably, the first and second-applied bonding materials are water-based latex emulsions, the solids concentration of the first-applied emulsion is from about 15% to about 25% by weight, that of the second-applied emulsion is from about 10% to about 20% by weight based on the total binder solids to be included in the fibrous web product, and a vacuum draws the second-applied bonding material into the web.