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81.发明授权Hybrid matched tool-electromagnetic forming apparatus incorporating electromagnetic actuator 有权具有电磁执行器的混合匹配工具电磁成形装置
公开(公告)号：US06047582A
公开(公告)日：2000-04-11
申请号：US135354
申请日：1998-08-17
CPC分类号： B30B1/42 , B21D1/06 , B21D22/02 , B21D26/14 , Y10S72/707
摘要： The present invention is an apparatus for formimg a metal work piece into a target shape, the apparatus comprising: (a) a male mold portion having a mold side and a back side; (b) a female mold portion having a mold side and a back side; at least one of the mold side of male mold portion and the mold side of female mold portion comprising a removable portion and adapted to mate incompletely so as to deform a work piece disposed therebetween into a precursor shape, so as to leave at least one precursor area of the work piece to be finally formed; (c) the removable portion comprising at least one electromagnetic actuator, the removable portion disposed so as to be capable of further forming the at least one precursor area. The invention additionally may comprise: (d) a current power source adapted to produce a current pulse through the at least one electromagnetic actuator, so as to produce a magnetic field in the at least one precursor area so as to deform the at least one precursor area into a target shape.
摘要翻译： 本发明是一种用于将金属工件成形为目标形状的装置，该装置包括：（a）具有模具侧和背面的阳模部分; （b）具有模具侧和背面的阴模部分; 阳模部分的模具侧和阴模部分的模具侧中的至少一个包括可移除部分，并且适于不完全配合，以便将设置在其间的工件变形为前体形状，以便留下至少一个前体 工件面积最终形成; （c）所述可移除部分包括至少一个电磁致动器，所述可移除部分设置成能够进一步形成所述至少一个前体区域。 本发明另外可以包括：（d）适于产生通过至少一个电磁致动器的电流脉冲的电流电源，以便在至少一个前体区域中产生磁场，从而使至少一个前体变形 区域成为目标形状。
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公开(公告)号：US5410233A
公开(公告)日：1995-04-25
申请号：US227863
申请日：1994-04-14
申请人： William D. Carbaugh, Jr. , Mark J. LaPlante , David C. Long , Karl F. Stroms , Christopher D. Setzer
发明人： William D. Carbaugh, Jr. , Mark J. LaPlante , David C. Long , Karl F. Stroms , Christopher D. Setzer
IPC分类号： B21D28/00 , B26D5/08 , B26F1/02 , B30B1/42 , G05D19/02 , H02K33/02 , H05K1/03 , H05K3/00 , H05K3/04 , G05B5/01
CPC分类号： B26D5/086 , B21D28/002 , B26D5/08 , B30B1/42 , G05D19/02 , H02K33/02 , H05K3/005 , B26F2210/08 , H05K1/0306 , H05K2203/104 , Y10T83/0481 , Y10T83/8765
摘要： Dimpling of a workpiece by rebounding of a magnetic repulsion punch mechanism, when operated at high punching rates, is avoided by application of a damping pulse at a point at or subsequent to a mid-point of a return stroke of the punch from the workpiece and preferably within the last 10% of the return stroke. This damping pulse is preferably a fraction of the pulse width and of approximately the same amplitude as a driving pulse applying kinetic energy to the punch for causing punching of the workpiece. At high punching rates the kinetic energy of the return portion of a punching stroke is substantially determined by elastic rebounding of the punch from a guide bushing. The removal of kinetic energy during the return portion of the stroke allows the return of the punch to a position close to a rest position during a very short interval with small overshoot under control of mechanical damping. Since dynamic damping may be substituted for much of the mechanical damping in the punching arrangement, high quality punching may be accomplished at much increased punching rates. A preferred form of monitoring punch position employs RF reflected inductance and may be used to form a time expanded image of punch movement.
摘要翻译： 通过在高冲压速度下操作时通过弹性冲击机构的回弹来对工件进行刨削，通过在来自工件的冲头的返回行程的中点处或之后的点处施加阻尼脉冲来避免， 最好在返程行程的最后10％内。 该阻尼脉冲优选地是脉冲宽度的一小部分，并且与向冲头施加动能以对工件进行冲压的驱动脉冲大致相同的幅度。 在高冲击速率下，冲压行程的返回部分的动能基本上由冲头从导向衬套的弹性回弹确定。 在行程返回部分期间移动动能允许在非常短的间隔期间将冲头返回到靠近静止位置的位置，在机械阻尼的控制下具有小的过冲。 由于动态阻尼可以代替冲孔装置中的大部分机械阻尼，所以可以以更高的冲压速率实现高质量的冲压。 监测冲击位置的优选形式使用RF反射电感，并且可以用于形成打孔移动的时间扩展图像。
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公开(公告)号：US5386205A
公开(公告)日：1995-01-31
申请号：US911027
申请日：1992-07-09
CPC分类号： H01F7/081 , B30B1/42 , Y10S100/917
摘要： An improvement to an electro-magnetically actuated piston has a first magnetic core and a second magnetic core. There is an electro-magnet coil for magnetically coupling the first and the second magnetic cores. The coil moves the first and second magnetic cores relatively, one to another. In the improvement itself the first and the second magnetic cores each comprise non-conductive core material or an array of a multiplicity of lamination plates. The non-conductive core material or each of the lamination plates are configured to receive a portion of the electro-magnet coil. The nonconductive core material or array of lamination plates encloses the coil and contains the magnetic field produced by the coil when the coil is energized. When the non-conductive core material or lamination plates of the first and second magnetic cores are in juxtaposition, the result is to generally isolate any magnetic materials adjacent the lamination plates from the magnetic flux produced when the coil is energized.
摘要翻译： 对电磁致动活塞的改进具有第一磁芯和第二磁芯。 存在用于磁耦合第一和第二磁芯的电磁线圈。 线圈相对地相对移动第一和第二磁芯。 在改进本身中，第一和第二磁芯各自包括非导电芯材料或多个层压板的阵列。 非导电芯材或每个层压板被构造成接收电磁线圈的一部分。 非导电芯材或层叠板阵列包围线圈，并且当线圈通电时包含由线圈产生的磁场。 当第一和第二磁芯的非导电芯材或层叠板并列时，其结果是通常将层压板附近的任何磁性材料与线圈通电时产生的磁通隔离。
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公开(公告)号：US5296828A
公开(公告)日：1994-03-22
申请号：US743002
申请日：1991-08-09
CPC分类号： H01F5/00 , B30B1/42 , H05K3/0044 , Y10T83/293
摘要： A tape wound coil is provided, for use in magnetic repulsion punching, that has a plurality of slits therein which allow circulation of coolant therethrough. This coil is made of thin copper foil, or the like that is treated with an epoxy, for electrical insulation between the windings, and then wound around a center post. The face of the coil is machined smooth, whereas a counter bore is machined into the back of the coil such that a portion of the center post and the inner most windings are removed. Radial slits are then machined into the back of the coil, which will allow for the coolant flow. Thus, a coil for use in magnetic repulsion punching is provided which maximizes the capacity for carrying electrical current and increases the winding density exhibited by conventional M-R coils. Further, the coil of the present invention will withstand high repetition mechanical shear forces created as a result of the large amount of electrical current pulsing through the windings.
摘要翻译： 提供了一种磁带缠绕线圈，用于磁性斥力冲孔，其中具有多个狭缝，其允许冷却剂通过其中。 该线圈由用环氧树脂处理的薄铜箔等制成，用于绕组之间的电绝缘，然后缠绕在中心柱上。 线圈的表面被加工成平滑的，而反向孔被加工到线圈的后部，使得中心柱和内部最多绕组的一部分被去除。 然后将径向狭缝加工到线圈的后部，这将允许冷却剂流动。 因此，提供了用于磁性斥力冲压的线圈，其使承载电流的容量最大化并且增加了常规M-R线圈所呈现的卷绕密度。 此外，本发明的线圈将承受由于大量电流脉动通过绕组而产生的高重复机械剪切力。
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公开(公告)号：US5222012A
公开(公告)日：1993-06-22
申请号：US642504
申请日：1991-01-17
CPC分类号： B30B1/42 , H03K3/57 , Y10T83/162 , Y10T83/8765
摘要： A power management circuit for operating a magnetic repulsion punch comprising a storage capacitor arranged to be connected in parallel with an inductive load serving as an operating coil of the magnetic repulsion punch, a means for selectively and temporarily coupling the inductive load to the storage capacitor for forming a resonant circuit, and a means for charging the storage capacitor after each operation.
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公开(公告)号：US5090284A
公开(公告)日：1992-02-25
申请号：US452356
申请日：1989-12-19
申请人： Kiyoharu Nakajima
发明人： Kiyoharu Nakajima
CPC分类号： B26D5/086 , B26D5/08 , B26F1/14 , B30B1/42 , B26F2210/08 , H05K3/0044 , Y10T83/8759 , Y10T83/8768 , Y10T83/8831
摘要： In a punching apparatus, a die set supports, in mutual opposition, an upper die part on which a plurality of punch pins upwardly urged by a plurality of springs are axially slidably disposed at predetermined intervals, and a lower die part formed with a plurality of holes opposing the punch pins. A device for driving the punch pins includes a plurality of drive shafts each having at least three shaft portions disposed adjacent to each other, part of the shaft portions being formed of a magnetic material and the remaining part thereof being formed of a non-magnetic material. At least two electromagnetic coils are fitted around the shaft portions of each drive shaft, and a clutch mechanism disposed on one end of each drive shaft separably couples the drive shaft with the punch pin. The driving device greatly reduces the amount of heat generated by the electromagnetic coils to allow the adoption of an air cooling system, and increases punching force to assure positive working. The clutch mechanism includes male and female clutches, both flanged, and a bush sleeve which, upon abutting on an end of the male clutch, forms predetermined clearances between flanges of the male and female clutches. The clutch mechanism securely couples a punch pin with its drive shaft, while compensating for deviation in their axes so as to prevent bending and breakage of punch pins.
摘要翻译： 在冲孔装置中，模具组相互相对地支撑上模具部件，多个以多个弹簧向上推动的冲头在其上以预定的间隔轴向可滑动地设置在其上，下模具部件形成有多个 孔与冲孔针相对。 用于驱动冲头的装置包括多个驱动轴，每个驱动轴具有至少三个彼此相邻布置的轴部，轴部的一部分由磁性材料形成，其余部分由非磁性材料形成 。 在每个驱动轴的轴部周围安装有至少两个电磁线圈，并且设置在每个驱动轴的一端的离合器机构可将驱动轴与冲头销分开地连接。 驱动装置大大减少了电磁线圈产生的热量，从而允许采用空气冷却系统，并且增加了冲压力以确保正向工作。 离合器机构包括凸形和阴式离合器，两个凸缘和衬套套筒，其在与公式离合器的端部邻接之后在阳型和阴式离合器的凸缘之间形成预定的间隙。 离合器机构将冲压销与其驱动轴牢固地连接，同时补偿其轴线的偏差，以防止冲头的弯曲和断裂。
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公开(公告)号：US4872381A
公开(公告)日：1989-10-10
申请号：US218186
申请日：1988-07-13
申请人： Karl F. Stroms
发明人： Karl F. Stroms
CPC分类号： B26D5/086 , B21D31/02 , B26D5/08 , B26D7/01 , B26F1/04 , B30B1/42 , H05K3/005 , B26F2210/08 , H05K1/0306 , H05K2203/104 , Y10T83/162 , Y10T83/263 , Y10T83/293 , Y10T83/533 , Y10T83/536 , Y10T83/8732 , Y10T83/8765
摘要： A punch apparatus for punching hole patterns in thin sheet material. The apparatus includes a housing having a liquid-cooled cavity therein; a coil mounted in the liquid-cooled cavity; a driver disk made of a highly conductive material mounted in the liquid-cooled cavity, the driver disk mounted adjacent to the coil; a driver button located outside of the liquid-cooled cavity but in communication with the driver disk; and a punch element for perforating thin sheet material aligned with the driver button. Finally, the apparatus includes an electrical source for energizing the coil with a pulse of electrical energy for generating flux linking the driver disk and the coil to repel the driver disk from the coil, thereby translating the driver button and the punch element, causing the punch element to perforate a thin sheet of material.
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公开(公告)号：US4265170A
公开(公告)日：1981-05-05
申请号：US68479
申请日：1979-08-21
CPC分类号： B30B9/321 , B02C1/00 , B02C19/0081 , B30B1/42 , Y10S100/902
摘要： A one at a time can crusher, specifically for recycling aluminum cans, includes an aligning and separating feed chute for cans leading to an end-to-end crusher, and a contact arrangement for detecting the type of can, actuates a solenoid crusher. The unit includes storage for a large number of crushed cans, and a magnetic metal and glass rejector, with an overweight can rejector when used for aluminum.
摘要翻译： 一次可以使用破碎机，专门用于回收铝罐，包括用于通向端对端破碎机的罐的对准和分离进料槽，以及用于检测罐类型的接触装置，致动螺线管破碎机。 该单元包括大量压碎罐的储存器，以及一个磁性金属和玻璃排放器，当用于铝时，超重可以卸料。
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公开(公告)号：US4135770A
公开(公告)日：1979-01-23
申请号：US837830
申请日：1977-09-29
CPC分类号： B30B1/42 , Y10T83/8765 , Y10T83/8785 , Y10T83/8855
摘要： A novel die set and a power pack that is adapted to be mounted thereon define, in part, the improved punch press comprising the present invention. Hollow, magnetizable leader pins having spring actuated stripper buttons therein are used as the armature for the power pack which also includes coil positioned concentrically about at least one end of the leader pins. The coil may be made in several discrete sections which are electrically connected parallel to each other and where more than one coil is utilized, the plurality of coils are also connected in parallel to each other. The power pack comprising the present invention is readily attachable to the movable portions of the die set.
摘要翻译： 适于安装在其上的新颖的模具组和动力组件部分地限定了包括本发明的改进的冲压机。 用于其中具有弹簧致动剥离器按钮的空心可磁化的引导销用作用于动力组件的电枢，其还包括围绕引导销的至少一端同心地定位的线圈。 线圈可以制成几个彼此平行电连接的分立部分，并且在多个线圈被使用的情况下，多个线圈也彼此并联连接。 包括本发明的动力组件可容易地附接到模具的可移动部分。
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公开(公告)号：US3730039A
公开(公告)日：1973-05-01
申请号：US3730039D
申请日：1971-09-14
申请人： OLIVETTI & CO SPA
发明人： FEDRIGO R
CPC分类号： B30B1/42 , B21D28/002 , Y10T83/283 , Y10T83/8765 , Y10T83/8785 , Y10T83/8821 , Y10T83/8855
摘要： Presses for metal or other hard material in which the driving power for the punch is derived primarily from the kinetic energy of the punch element and the supporting structure moving at high speed. Capacitive discharge through a coil produces an electromagnetic interaction with a conductive plate adjacent to the coil and secured to the punch element to achieve the high velocity and therefore the desired kinetic energy, which energy is transformed to mechanical punching force.
摘要翻译： 用于冲头的驱动力的金属或其他硬质材料的压制主要源于冲头元件和支撑结构以高速移动的动能。 通过线圈的电容放电产生与邻近线圈的导电板的电磁相互作用并且固定到冲头元件以实现高速度并因此实现所需的动能，该能量被转换为机械冲压力。
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