公开(公告)号：US07074285B2

公开(公告)日：2006-07-11

申请号：US10458228

申请日：2003-06-11

申请人： Yasuyuki Yamada ,  Natsuki Ichimiya ,  Koichi Maeda ,  Yusuke Tanaka ,  Kazuaki Tanaka

发明人： Yasuyuki Yamada ,  Natsuki Ichimiya ,  Koichi Maeda ,  Yusuke Tanaka ,  Kazuaki Tanaka

IPC分类号： C21D6/04

CPC分类号： B23F21/16 ,  C21D6/04 ,  C21D9/22 ,  C21D2211/008 ,  C23C14/02 ,  C23C14/0641 ,  C23C14/0664 ,  C23C28/04 ,  C23C30/00 ,  Y10T407/17 ,  Y10T407/27 ,  Y10T428/24975 ,  Y10T428/265

摘要： The invention provides a high-speed tool steel gear cutting tool in which fracture or chipping does not occur at the cutting edge, and which realizes excellent cutting performance over long periods. Moreover, a method of manufacturing a gear cutting tool including: a step for quenching a tool material comprising high-speed tool steel and which has been rough processed to a shape corresponding to a final shape of a gear cutting tool, to transform a structure of the tool material into martensite, a step for temperling the tool material after quenching to transform any residual austenite dispersingly distributed throughout a matrix of the martensite structure formed by the quenching, into martensite, and a step for finishing the tool material after tempering to a final shape, is characterized in that the tool material after quenching is subjected to sub-zero treatment involving cooling and holding at a temperature of less than −150 ° C.

摘要翻译： 本发明提供了一种高速工具钢齿轮切削工具，其在切削刃处不发生断裂或切屑，并且在长时间内实现了优异的切削性能。 此外，一种制造齿轮切削工具的方法，包括：将包括高速工具钢的工具材料淬火并且已经被粗加工成与齿轮切削工具的最终形状相对应的形状的步骤，以将 将工具材料切割成马氏体，淬火后使工具材料回火的步骤，将通过淬火形成的马氏体组织的分散分散的奥氏体转变为马氏体，以及将回火后的工具材料整理成最终的工序 其特征在于淬火后的工具材料经受低于-150℃的冷却和保持的零度以下处理。

公开(公告)号：US20060093445A1

公开(公告)日：2006-05-04

申请号：US10978211

申请日：2004-10-29

申请人： Masaya Tsuchitani ,  Hiroshi Shimomura ,  Yasutaka Okazaki

发明人： Masaya Tsuchitani ,  Hiroshi Shimomura ,  Yasutaka Okazaki

IPC分类号： B23C5/02

CPC分类号： B23C5/1036 ,  B23C2210/0485 ,  B23C2210/084 ,  Y10T407/1924 ,  Y10T407/1936 ,  Y10T407/1948

摘要： In this insert, in addition to the insert being formed so that the cutting edge is twisted at a helix angle within the range of 5° to 25° about the axis when the insert is attached to the insert mounting seat, the thickness of the insert body at the flank located on a straight line, which passes through the center of the rough hemisphere formed by the rotational locus of the cutting edge and forms an angle of inclination of 90° relative to the axis, is set to be within the range of 0.5D to 0.9D relative to the thickness D of the rough plate that composes the insert body. As a result, since a comparatively gentle but adequately large helix angle is imparted to the cutting edge, cutting resistance decreases. In addition, since the thickness of the insert body at the flank on the rear end side of the insert body is not excessively thin, the rigidity of the insert body is adequately secured.

摘要翻译： 在该插入件中，除了插入件之外，当插入件附接到插入物安装座时，切削刃以围绕轴线的5°至25°的范围内的螺旋角度被扭转，插入件的厚度 在通过切削刃的旋转轨迹形成的粗糙半球的中心的直线上的侧面上形成相对于轴线形成90°的倾斜角度的主体被设定在 相对于构成插入体的粗板的厚度D为0.5D〜0.9D。 结果，由于赋予切削刃相当温和但足够大的螺旋角，所以切削阻力降低。 此外，由于插入体在插入体的后端侧的侧面的厚度不会过薄，因此能够充分确保插入体的刚性。

公开(公告)号：US20060060053A1

公开(公告)日：2006-03-23

申请号：US10540681

申请日：2003-12-22

申请人： Hiromitsu Tanaka ,  Nobukazu Horiike ,  Masaya Tsuchitani

发明人： Hiromitsu Tanaka ,  Nobukazu Horiike ,  Masaya Tsuchitani

IPC分类号： B26D1/12

CPC分类号： B23C5/109 ,  B23C5/10 ,  B23C5/1009 ,  B23C5/1036 ,  Y10T83/9372 ,  Y10T407/1946 ,  Y10T407/1948 ,  Y10T407/1962

摘要： In the radius end mill, main gash faces has an angle of inclination with respect to an axis that is smaller than a twist angle of chip discharge flutes. The main gash faces are formed on inner circumferential sides of distal end portions of wall surfaces that face in a tool rotation direction of helically twisted chip discharge flutes, which is formed on an outer circumference of a distal end portion of a tool body that is rotated around the axis. End cutting edges are formed on a distal end of the main gash faces. Sub gash faces has an angle of inclination with respect to the axis that is greater than that of the main gash faces. The sub gash faces are formed on an outer circumferential side of the main gash faces such that they extend away via step portions from the main gash faces. In addition, corner cutting edges that have a protruding arc-shaped contour are formed to be continuous with an outer circumferential side of the end cutting edges extending from a distal end as far as an outer circumference of the sub gash faces.

摘要翻译： 在半径立铣刀中，主间隙面相对于小于切屑排出槽的扭转角的轴线具有倾斜角。 主要间隙面形成在面向旋转的工具主体的远端部分的外圆周上的螺旋形扭转排屑槽的工具旋转方向的壁面的远端部的内周侧， 围绕轴。 末端切削刃形成在主裂缝面的远端。 子沟面相对于轴的倾斜角大于主间隙面的倾斜角。 主沟槽面的外周侧形成有子沟槽面，使得它们通过主沟槽面的台阶部分延伸离开。 此外，具有突出的弧形轮廓的角切削刃形成为与从远端延伸的末端切削刃的外周侧连续，直到距离子沟槽面的外周。

公开(公告)号：US20050089727A1

公开(公告)日：2005-04-28

申请号：US10503325

申请日：2003-01-30

申请人： Eiji Nakamura ,  Hidemitsu Takaoka ,  Yasuhiko Tashiro

发明人： Eiji Nakamura ,  Hidemitsu Takaoka ,  Yasuhiko Tashiro

IPC分类号： C23C14/06 ,  C23C14/34 ,  C23C30/00 ,  C23C14/32 ,  B32B9/00 ,  B32B15/04

CPC分类号： C23C14/0641 ,  C23C14/3464 ,  C23C30/005 ,  Y10T407/27 ,  Y10T428/265

摘要： A surface-coated cutting tool member exhibiting a superior tool life due to a hard coating layer thereof is provided. The surface-coated cutting tool member includes a tungsten carbide based cemented carbide substrate, a titanium carbonitride based cermet substrate, or a cubic boron nitride based sintered substrate; and a hard coating layer of a nitride compound containing titanium and yttrium, which is formed on a surface of the substrate using a physical vapor deposition method in an overall average thickness of 1 to 15 μm. The hard coating layer has a component concentration profile in which maximum Y component containing points (minimum Ti component containing points) and points without Y component (TiN points) appear alternatingly and repeatedly at a predetermined interval in a direction of thickness of the hard coating layer, and the amount of contained Y component is continuously changed from the maximum Y component containing points to the points without Y component and from the points without Y component to the maximum Y component containing points, the maximum Y component containing points satisfy a composition formula of (Ti1-XYX)N (where X indicates an atomic ratio of 0.005 to 0.15), and a distance between one of the maximum Y component containing points and adjacent one of the points without Y component is from 0.01 to 0.1 μm.

摘要翻译： 提供了由于其硬涂层而具有优异的工具寿命的表面涂覆的切削工具构件。 表面涂覆的切削工具构件包括碳化钨基硬质合金基板，基于碳氮化钛的金属陶瓷基板或立方氮化硼基烧结基板; 以及包含钛和钇的氮化物的硬涂层，其使用物理气相沉积法在基板的表面上形成总平均厚度为1至15μm。 硬涂层具有成分浓度分布，其中含有最大Y成分（含最少Ti成分的点）和不含Y成分的点（TiN点）以硬涂层的厚度方向以预定间隔交替重复出现 ，并且所含的Y成分的含量从包含最大Y成分的点到不含Y成分的点和不含Y成分的点连续地变化为含有最多Y成分的点，所以含有Y成分的最大Y成分满足下式 （Ti 1-X X Y X）N（其中X表示原子比为0.005〜0.15），以及最大Y成分含有点和相邻的Y成分之间的距离 没有Y分量的点之一是从0.01到0.1毫米。

公开(公告)号：US20070275268A1

公开(公告)日：2007-11-29

申请号：US11753053

申请日：2007-05-24

申请人： Hidemitsu Takaoka ,  Itsurou Tajima

发明人： Hidemitsu Takaoka ,  Itsurou Tajima

IPC分类号： B32B9/00

CPC分类号： C23C30/005 ,  B22F2005/001 ,  B22F2998/10 ,  C04B41/009 ,  C04B41/52 ,  C04B41/89 ,  C22C26/00 ,  C23C14/0021 ,  C23C14/022 ,  C23C14/0641 ,  C23C14/325 ,  Y10T428/24975 ,  Y10T428/265 ,  B22F1/0003 ,  B22F3/02 ,  B22F3/10 ,  B22F3/14 ,  C04B35/10 ,  C04B35/58014 ,  C04B35/5831 ,  C04B41/4529 ,  C04B41/5063 ,  C04B41/5066 ,  C04B41/5068

摘要： A cutting tool made of a surface-coated cubic boron nitride-based ultra-high-pressure sintered material, comprising a cutting insert main body formed by ultra-high-pressure sintering of a compact composed of titanium nitride, aluminum and/or aluminum oxide, and boron nitride, and a hard coating layer vapor deposited on the main body. The main body has a texture containing cubic boron nitride, titanium nitride and reaction product. The hard coating layer has a lower layer of nitride having a composition of [Ti1-X-YAlXSiY]N, where X is in a range from 0.40 to 0.60 and Y is in a range from 0.02 to 0.10 in an atomic ratio, and the upper layer comprises a thin layer A having the composition of [Ti1-X-YAlXSiY]N, where X is in a range from 0.40 to 0.60 in an atomic ratio and Y is in a range from 0.02 to 0.10, and a thin layer B consisting of a Ti nitride (TiN). The upper layer consists of the thin layer A and a thin layer B layered alternately.

摘要翻译： 一种由表面涂覆的立方氮化硼基超高压烧结材料制成的切削工具，包括通过超高压烧结由氮化钛，铝和/或氧化铝构成的压块形成的切削刀片主体 和氮化硼，以及沉积在主体上的硬涂层蒸气。 主体具有立方氮化硼，氮化钛和反应产物的纹理。 硬涂层具有下层的氮化物，其组成为[Ti 1 -Y 1 O X 1 Si Y N] N，其中X为 在0.40〜0.60的范围内，Y在原子比为0.02〜0.10的范围内，上层包含具有[Ti 1 -YY＆lt; SUB X X Si Y N，其中X在原子比为0.40-0.60的范围内，Y在0.02至0.10的范围内，薄层B由 Ti氮化物（TiN）。 上层由薄层A和交替层叠的薄层B组成。

公开(公告)号：US20050227116A1

公开(公告)日：2005-10-13

申请号：US10519794

申请日：2003-06-20

申请人： Hidemitsu Takaoka ,  Eiji Nakamura

发明人： Hidemitsu Takaoka ,  Eiji Nakamura

IPC分类号： C23C14/06 ,  C23C30/00 ,  B32B9/00

CPC分类号： C23C14/0641 ,  C23C14/0664 ,  C23C30/005 ,  Y10T428/24975 ,  Y10T428/265

摘要： A coated cutting tool member exhibiting not only a superior wear resistance during a high speed cutting operation in which a significant amount of heat is generated, but also exhibit a superior shipping resistance even when such a cutting operation is performed under severe conditions, such as with a large depth of cut or a large feed. In the coated cutting tool member, a hard coating layer of one of nitride compound and carbonitride compound containing Ti and Al is formed using a physical vapor deposition method at an average thickness of 1 to 10 μm, and the hard coating layer includes Zr at an atomic ratio of 0.002 to 0.1, and at least one of Y and Ce at an atomic ratio of 0.0005 to 0.05 in a coexistence state.

摘要翻译： 一种涂覆的切削工具构件，其在高速切削操作中不仅在产生大量的热量的同时表现出优异的耐磨性，而且即使在苛刻条件下进行切割操作，也具有优良的运输阻力， 切割深度大或饲料较大。 在涂覆的切削工具构件中，使用平均厚度为1〜10μm的物理气相沉积法形成氮化物化合物和含有Ti和Al的碳氮化物化合物的硬涂层，硬涂层包含Zr 原子比为0.002〜0.1，并且在共存状态下原子比为0.0005〜0.05的Y和Ce中的至少一种。

公开(公告)号：US20070259202A1

公开(公告)日：2007-11-08

申请号：US11570692

申请日：2004-12-28

申请人： Tsuyoshi Ogami ,  Yusuke Tanaka

发明人： Tsuyoshi Ogami ,  Yusuke Tanaka

IPC分类号： B32B15/00 ,  C23C14/00

CPC分类号： C23C14/0641 ,  B41J29/46 ,  C23C14/024 ,  C23C14/067 ,  C23C14/568 ,  C23C30/005 ,  Y10T428/1266

摘要： A surface-coated cutting tool comprising a cutting tool body, and a hard coating layer formed on a surface of the cutting tool body. The hard coating layer comprises an upper layer comprising chromium boride and a lower layer comprising a composite nitride containing Ti and Al. The composite nitride preferably satisfies a composition formula: (Ti1-XAlX)N, where X is in a range from 0.40 to 0.75 by atomic ratio.

摘要翻译： 一种表面涂层切削工具，包括切削工具主体和形成在切削工具主体的表面上的硬涂层。 硬涂层包括含有硼化铬的上层和包含含有Ti和Al的复合氮化物的下层。 复合氮化物优选满足以下组成式：（Ti 1-X Al 2 X N）N，其中X以原子比为0.40至0.75的范围。

公开(公告)号：US07258933B2

公开(公告)日：2007-08-21

申请号：US10519794

申请日：2003-06-20

申请人： Hidemitsu Takaoka ,  Eiji Nakamura

发明人： Hidemitsu Takaoka ,  Eiji Nakamura

IPC分类号： B23B27/14

CPC分类号： C23C14/0641 ,  C23C14/0664 ,  C23C30/005 ,  Y10T428/24975 ,  Y10T428/265

摘要： A coated cutting tool member exhibiting not only a superior wear resistance during a high speed cutting operation in which a significant amount of heat is generated, but also exhibit a superior shipping resistance even when such a cutting operation is performed under severe conditions, such as with a large depth of cut or a large feed. In the coated cutting tool member, a hard coating layer of one of nitride compound and carbonitride compound containing Ti and Al is formed using a physical vapor deposition method at an average thickness of 1 to 10 μm, and the hard coating layer includes Zr at an atomic ratio of 0.002 to 0.1, and at least one of Y and Ce at an atomic ratio of 0.0005 to 0.05 in a coexistence state.

摘要翻译： 一种涂覆的切削工具构件，其在高速切削操作中不仅在产生大量的热量的同时表现出优异的耐磨性，而且即使在苛刻条件下进行切割操作，也具有优异的运输阻力， 切割深度大或饲料较大。 在涂覆的切削工具构件中，使用平均厚度为1〜10μm的物理气相沉积法形成氮化物化合物和含有Ti和Al的碳氮化物化合物的硬涂层，硬涂层包含Zr 原子比为0.002〜0.1，并且在共存状态下原子比为0.0005〜0.05的Y和Ce中的至少一种。

公开(公告)号：US20070056424A2

公开(公告)日：2007-03-15

申请号：US10540681

申请日：2005-06-23

申请人： Hiromitsu Tanaka ,  Nobukazu Horiike ,  Masaya Tsuchitani

发明人： Hiromitsu Tanaka ,  Nobukazu Horiike ,  Masaya Tsuchitani

IPC分类号： B26D1/12

CPC分类号： B23C5/109 ,  B23C5/10 ,  B23C5/1009 ,  B23C5/1036 ,  Y10T83/9372 ,  Y10T407/1946 ,  Y10T407/1948 ,  Y10T407/1962

摘要： In the radius end mill, main gash faces has an angle of inclination with respect to an axis that is smaller than a twist angle of chip discharge flutes. The main gash faces are formed on inner circumferential sides of distal end portions of wall surfaces that face in a tool rotation direction of helically twisted chip discharge flutes, which is formed on an outer circumference of a distal end portion of a tool body that is rotated around the axis. End cutting edges are formed on a distal end of the main gash faces. Sub gash faces has an angle of inclination with respect to the axis that is greater than that of the main gash faces. The sub gash faces are formed on an outer circumferential side of the main gash faces such that they extend away via step portions from the main gash faces. In addition, corner cutting edges that have a protruding arc-shaped contour are formed to be continuous with an outer circumferential side of the end cutting edges extending from a distal end as far as an outer circumference of the sub gash faces.

摘要翻译： 在半径立铣刀中，主间隙面相对于小于切屑排出槽的扭转角的轴线具有倾斜角。 主要间隙面形成在面向旋转的工具主体的远端部分的外圆周上的螺旋形扭转排屑槽的工具旋转方向的壁面的远端部的内周侧， 围绕轴。 末端切削刃形成在主裂缝面的远端。 子沟面相对于轴的倾斜角大于主间隙面的倾斜角。 主沟槽面的外周侧形成有子沟槽面，使得它们通过主沟槽面的台阶部分延伸离开。 此外，具有突出的弧形轮廓的角切削刃形成为与从远端延伸的末端切削刃的外周侧连续，直到距离子沟槽面的外周。

公开(公告)号：US07094479B2

公开(公告)日：2006-08-22

申请号：US10501805

申请日：2003-01-14

申请人： Kazunori Sato ,  Akihiro Kondo ,  Yusuke Tanaka

发明人： Kazunori Sato ,  Akihiro Kondo ,  Yusuke Tanaka

IPC分类号： B23B27/14 ,  C23C14/06

CPC分类号： C23C30/005 ,  C23C14/0641 ,  Y10T428/24942 ,  Y10T428/24975 ,  Y10T428/265

摘要： A surface-coated cutting tool member includes a tungsten carbide based cemented carbide substrate, a titanium carbonitride based cermet substrate, or a cubic boron nitride based sintered substrate; and a hard coating layer of a nitride compound containing aluminum and titanium, formed on a surface of the substrate using a physical vapor deposition method in an overall average thickness of 1 to 15 μm. The hard coating layer has a component concentration profile in which maximum aluminum containing points and minimum aluminum containing points appear alternatingly and repeatedly at a distance from 0.01 to 0.1 μm in a direction of thickness of the hard coating layer. The amount of contained aluminum (or titanium) is changed from the maximum aluminum containing points to the minimum aluminum containing points. The maximum aluminum containing points satisfy a formula: (AlXTi1−X)N, wherein X is between 0.70 to 0.95. The minimum aluminum containing points satisfy a formula: (AlYTi1−Y)N, wherein Y is between 0.40 to 0.65.

摘要翻译： 表面涂覆的切削工具构件包括碳化钨基硬质合金基板，碳氮化钛基金属陶瓷基板或立方氮化硼基烧结基板; 以及使用物理气相沉积法在基板的表面上形成1〜15μm的整体平均厚度的含有铝和钛的氮化物的硬涂层。 硬涂层具有成分浓度分布，其中最大含铝点和最小含铝点在硬涂层的厚度方向上以0.01至0.1μm的距离交替重复出现。 所含铝（或钛）的含量从最大含铝量变为最低含铝量。 最大含铝量满足以下公式：（Al x X Ti 1-X N）N，其中X在0.70至0.95之间。 最小含铝量满足下列公式：其中Y在0.40至0.65之间（Al 1 Y 1 Ti 1-Y N）N。