摘要:
A method of sequentially sorting pieces of material in real-time into output bins where each piece has a composition defined by a plurality of control elements. Each piece is analyzed to determine the concentrations of each control element in the piece. The output bins are assigned target concentrations of the control elements that are defined by customer requirements. The method establishes a bin order used during composition checking to place each piece in a selected bin. The selected bin is the highest order bin that can accept a piece while retaining the actual concentration for each control element of the selected bin within the target concentration for each control element of the selected bin. To optimize the value of the input material to be sorted the bin order is established for each piece based on real-time sort parameters that can determine via global optimization of data from similar input material. Global optimization gives best blends of the known unique compositions and weights of the similar input material to maximize the aggregate value of the prescribed output compositions.
摘要:
The invention comprises a method of making self-supporting ceramic and ceramic composite structures by the oxidation reaction of a body of molten parent metal precursor with a vapor-phase oxidant to form an oxidation reaction product. This reaction or growth is continued to form a thick, self-supporting ceramic or ceramic composite body. The body is recovered and in a separate subsequent operation, at least a portion of a surface is coated with one or more materials in order to effect desired changes in the properties of the surface, e.g., hardness, corrosion resistance.
摘要:
The invention provides a method of removing inclusions from molten metal, particularly aluminum, by(a) contacting the molten metal with a medium which retains metal-non-wettable inclusions. The medium may be liquid such as a fused salt mixture; or solid such as a filter or metal-non-wettable ceramic materials or a bed of granules e.g. of tabular alumina,(b) passing the molten metal through a filter of metal-wettable material, e.g. a refractory hard metal such as titanium diboride. The metal-wettable filter attracts and holds metal wettable inclusions within itself, and may also prevent by surface tension the entry of fused salt droplets.
摘要:
A method for manufacture of Group IVB metal carbide comprising a carbide of a metal selected from the group consisting of titanium, hafnium and zirconium ceramic composites is provided wherein a permeable mass of filler and carbon is contacted with a molten Group IVB metal. The molten metal is maintained in contact with the permeable mass for a sufficient period to infiltrate the permeable mass and to react the molten metal with the carbon source to form a Group IVB metal carbide composite. The permeable mass may comprise a Group IVB metal carbide, or other inert filler, or a combination of filler materials.
摘要:
A method for manufacture of Group IVB metal carbide comprising a carbide of a metal selected from the group consisting of titanium, hafnium and zirconium ceramic composites is provided wherein a permeable mass of filler and carbon is contacted with a molten Group IVB metal. The molten metal is maintained in contact with the permeable mass for a sufficient period to infiltrate the permeable mass and to react the molten metal with the carbon source to form a Group IVB metal carbide composite. The permeable mass may comprise a Group IVB metal carbide, or other inert filler, or a combination of filler materials.
摘要:
A method of producing a composite comprising a self-supporting polycrystalline material obtained by oxidation reaction of a molten parent metal with a vapor-phase oxidant comprising infiltrating a filler exhibiting inter-particle pore volume with a parent metal under conditions which control the respective rates of said metal infiltration and said oxidation reaction.
摘要:
A lining to support the liquid contents of an aluminium electrolytic reduction cell includes an upper layer which is penetrated by electrolyte during operation of the cell, consisting essentially of unbonded alumina, including a substantially close-packed array of alumina shapes, the gaps between the shapes being substantially filled with particulate alumina in one or more fractions having discrete particle size ranges, including a fraction having an average particle diameter not more than 20% of the average diameter of the shapes, the layer having a bulk density of at least 2.0 g/cc.
摘要:
An aluminium reduction cell includes a potlining 16, which may be of alumina, with cathode current collectors 24, 32 embedded therein. The cell floor has an array of depressions 22 with at least one collector at the bottom of each depression. The depressions are filled with metal-wettable bodies 20, e.g. 5-20 mm diameter balls of titanium diboride, sized to prevent the entry of electrolyte or sludge. The depressions may be elongate in a direction perpendicular to the horizontal magnetic field in the cell.
摘要:
In an electrolytic reduction cell for the production of a molten metal by electrolysis of a molten electrolyte, the product metal collects on a cathodic carbon floor having embedded steel current collector bars for leading out the cathodic current. In order to reduce the wave motion of the metal due to interaction of horizontal currents in the product metal with the magnetic fields due to currents in conductors associated with the cell, electrically non-conductive barrier members are arranged on the floor of the cell transversely of horizontal currents in the product metal. Such barrier members have at least a surface layer of material resistant to product metal and extend upwardly from the cell floor to a height approximating to the normal maximum operating level of product metal.
摘要:
A method for manufacture of Group IVB metal carbide ceramic composites is provided wherein a permeable mass of filler and carbon is contacted with a molten Group IVB metal. The molten metal is maintained in contact with the permeable mass for a sufficient period to infiltrate the permeable mass and to react the molten metal with the carbon source to form a Group IVB metal carbide composite. The permeable mass may comprise a Group IVB metal carbide, or other inert filler, or a combination of filler materials.