公开(公告)号：US20230357086A1

公开(公告)日：2023-11-09

申请号：US17610399

申请日：2020-05-13

Applicant: CALIX LTD

Inventor： Mark Sceats

IPC: C04B35/645 ,  C04B35/626 ,  C04B35/111 ,  C04B35/053 ,  C04B35/575

CPC classification number: C04B35/053 ,  C04B35/111 ,  C04B35/575 ,  C04B35/62645 ,  C04B35/645 ,  C04B2235/3206 ,  C04B2235/3217 ,  C04B2235/3826 ,  C04B2235/5463 ,  C04B2235/61 ,  C04B2235/77 ,  C04B2235/781

Abstract: The invention provides a process for manufacturing ceramics and refractories comprising the steps of producing a porous powder comprising nanograin sized particles wherein the particles have a Young’s modulus value that is smaller in value compared to the same crystalline material; compacting and processing the powder such that the powder forms a stable homogeneous composite; and sintering the composite for a time and temperature to lead to uniform shrinkage of the composite to make a dense homogenous material.

公开(公告)号：US20220387951A1

公开(公告)日：2022-12-08

申请号：US17886756

申请日：2022-08-12

Applicant: CALIX LTD

Inventor： Mark Sceats ,  Philip Hodgson ,  Adam Vincent ,  Simon Thomsen ,  Matthew Gill ,  Daniel Rennie

IPC: B01J6/00 ,  B82Y30/00 ,  B82Y40/00 ,  C01B13/18 ,  C04B2/10 ,  C04B7/44

Abstract: A method and system for producing nano-active powder materials. The method can be used with a reactor system comprising stages in which input particles flow under gravity progressively through stages of the reactor. A powder injector first stage in which ground input precursor powder is injected into the reactor. An externally heated preheater stage may be in the reactor, in which the precursor powder is heated to a temperature of calcination reaction. An externally heated calciner stage in the reactor, in which primary precursor volatile constituents can be rapidly removed calcination reactions as a high purity gas stream to produce the desired nano-active product. A post-processing reactor stage in which there is a change of the gas stream composition to produce the desired hot powder product by virtue of the nano-activity of the first powder material. A powder ejector stage in which the hot powder product is ejected from the reactor.

公开(公告)号：US20210143389A1

公开(公告)日：2021-05-13

申请号：US16476662

申请日：2018-01-12

Applicant: CALIX LTD

Inventor： Mark Sceats ,  Phllip Hodgson ,  Khokan Kanti Majumder

IPC: H01M4/04 ,  H01M4/505 ,  H01M4/525 ,  H01M4/133 ,  H01M4/1393

Abstract: A process for producing a cathode or anode material adapted for use in the manufacture of fast rechargeable ion batteries. The process may include the steps of Selecting an precursor material that, upon heating in a gas stream, releases volatile compounds to create porous materials to generate a material compound suitable for an electrode in an ion battery. Grinding the precursor material to produce a powder of particles with a first predetermined particle size distribution to form a precursor powder. Calcining the precursor powder in a flash calciner reactor segment with a first process gas at a first temperature to produce a porous particle material suitable for an electrode in an ion battery, and having the pore properties, surface area and nanoscale structures for applications in such batteries. Processing the hot precursor powder in a second calciner reactor segment with a second process gas to complete the calcination reaction, to anneal the material to optimise the particle strength, and to modify the oxidation state of the product for maximising the charge density when the particle is activated in a battery cell to form a second precursor powder. Quenching the second precursor powder. Activating the particles of the second precursor powder in an electrolytic cell by the initial charging steps to intercalate electrolyte ions in the particles.

公开(公告)号：US20190142011A1

公开(公告)日：2019-05-16

申请号：US16309891

申请日：2017-06-02

Applicant: CALIX LTD

Inventor： Mark SCEATS

IPC: A01N59/06 ,  A01N25/14

Abstract: A process and apparatus for manufacture of biocide products are described. The biocide properties arise from the caustic calcined powder, from carbonates such as such as magnesite and dolomite, and from hydroxides such as brucite. The method of manufacture is based on the production of high surface area oxide particles using an indirectly heated counterflow reactors for specifically calcining the carbonates and the hydroxides without significant sintering. The biocide products may be a powder or a hydrated slurry. A hydrated slurry is preferred for agricultural applications as a spray. For aquaculture applications, the products have a preferred particle size distribution to impact the aquatic and benthic ecosystems, and a Ca/Mg ratio that promotes the growth of the cultivates species when applied as a powder or a slurry. For applications such as a marine paint, the powder product or the slurry product is mixed with various agents to form a setting coating, and is applied to the infrastructure that is otherwise subject to biofilm growth.

公开(公告)号：US20170320774A1

公开(公告)日：2017-11-09

申请号：US15527478

申请日：2015-11-11

Applicant: Calix Ltd

Inventor： Mark Sceats

IPC: C04B2/10 ,  B01J27/232 ,  B01J6/00

Abstract: A process for producing a highly calcined and uniformly calcined product from a feedstock. The process comprising the steps of grinding the feedstock to powder, preheating the powder, and calcining the powder in a reactor plant that comprises a number of reactor segments in which a flash calciner is used in each progressive reactor segment to incrementally react the powder by raising the temperature in each segment. The last segment may be a high-temperature reactor that has a controlled residence time and temperature that may allow controlled finishing of the calcination process to achieve a desired degree of calcination and sintering of the product; and cooling of the product.

公开(公告)号：US20230299257A1

公开(公告)日：2023-09-21

申请号：US18200057

申请日：2023-05-22

Applicant: CALIX LTD

Inventor： Mark Sceats ,  Philip Hodgson ,  Khokan Kanti Majumder

IPC: H01M4/04 ,  H01M4/133 ,  H01M4/1393 ,  H01M4/505 ,  H01M4/525

CPC classification number: H01M4/0416 ,  H01M4/0447 ,  H01M4/0459 ,  H01M4/133 ,  H01M4/1393 ,  H01M4/505 ,  H01M4/525

Abstract: A process for producing a cathode or anode material adapted for use in the manufacture of fast rechargeable ion batteries. The process may include the steps of Selecting an precursor material that, upon heating in a gas stream, releases volatile compounds to create porous materials to generate a material compound suitable for an electrode in an ion battery. Grinding the precursor material to produce a powder of particles with a first predetermined particle size distribution to form a precursor powder. Calcining the precursor powder in a flash calciner reactor segment with a first process gas at a first temperature to produce a porous particle material suitable for an electrode in an ion battery, and having the pore properties, surface area and nanoscale structures for applications in such batteries. Processing the hot precursor powder in a second calciner reactor segment with a second process gas to complete the calcination reaction, to anneal the material to optimise the particle strength, and to modify the oxidation state of the product for maximising the charge density when the particle is activated in a battery cell to form a second precursor powder. Quenching the second precursor powder. Activating the particles of the second precursor powder in an electrolytic cell by the initial charging steps to intercalate electrolyte ions in the particles.

公开(公告)号：US20230265294A1

公开(公告)日：2023-08-24

申请号：US18041092

申请日：2021-08-11

Applicant: CALIX LTD.

Inventor： Mark Geoffrey Sceats ,  Robert Van Merkestein ,  Adam Vincent ,  Philip Hodgson ,  Andrew Okely

IPC: C09D5/16 ,  C09D7/40 ,  C09D7/61 ,  C09D5/08

CPC classification number: C09D5/1656 ,  C09D7/69 ,  C09D7/61 ,  C09D5/084 ,  C09D5/1681 ,  C09D5/1687 ,  C09D5/1618

Abstract: A formulation for a coating for applications on maritime infrastructure or vessels to inhibit fouling and corrosion that comprises: (a) a nano-active material; and (b) a polymer binder; and (c) additives which include pigments, booster antifoulants, booster anticorrosion materials, solvents, polymerisation activators, viscosity modifiers and fillers, where the nano-active material, the binder and additives provide the coating with the desired most desirable properties of antifoul, anticorrosion, adhesion, and strength, required for the coating application.

公开(公告)号：US11026428B2

公开(公告)日：2021-06-08

申请号：US16309891

申请日：2017-06-02

Applicant: CALIX LTD

Inventor： Mark Sceats

IPC: A01N59/06 ,  A61L2/23 ,  C01F5/08 ,  C01F11/06 ,  C04B2/10 ,  C04B22/06 ,  A01N25/14 ,  B01J6/00

Abstract: A process and apparatus for manufacture of biocide products are described. The biocide properties arise from the caustic calcined powder, from carbonates such as such as magnesite and dolomite, and from hydroxides such as brucite. The method of manufacture is based on the production of high surface area oxide particles using an indirectly heated counterflow reactors for specifically calcining the carbonates and the hydroxides without significant sintering. The biocide products may be a powder or a hydrated slurry. A hydrated slurry is preferred for agricultural applications as a spray. For aquaculture applications, the products have a preferred particle size distribution to impact the aquatic and benthic ecosystems, and a Ca/Mg ratio that promotes the growth of the cultivates species when applied as a powder or a slurry. For applications such as a marine paint, the powder product or the slurry product is mixed with various agents to form a setting coating, and is applied to the infrastructure that is otherwise subject to biofilm growth.

公开(公告)号：US10829413B2

公开(公告)日：2020-11-10

申请号：US15527478

申请日：2015-11-11

Applicant: Calix Ltd

Inventor： Mark Sceats

IPC: C04B2/10 ,  B01J6/00 ,  C01F5/08 ,  C01F5/06 ,  B01J27/232

Abstract: A process for producing a highly calcined and uniformly calcined product from a feedstock. The process comprising the steps of grinding the feedstock to powder, preheating the powder, and calcining the powder in a reactor plant that comprises a number of reactor segments in which a flash calciner is used in each progressive reactor segment to incrementally react the powder by raising the temperature in each segment. The last segment may be a high-temperature reactor that has a controlled residence time and temperature that may allow controlled finishing of the calcination process to achieve a desired degree of calcination and sintering of the product; and cooling of the product.

公开(公告)号：US10800683B2

公开(公告)日：2020-10-13

申请号：US16282094

申请日：2019-02-21

Applicant: Calix Ltd

Inventor： Mark Sceats ,  Adam Vincent

IPC: C02F1/68 ,  C01F5/16 ,  C01B13/14 ,  C04B2/04 ,  B01J19/18 ,  B01J13/00 ,  C02F1/52 ,  C02F1/66 ,  C02F101/20 ,  C02F103/00

Abstract: A method of manufacture of high-solids hydroxide slurries from caustic calcined carbonate powder is described, whereby the properties of the slurry are its low resistance to shear thinning to facilitate transport, a high stability for transport and storage, ease of reconstitution after long periods of storage, and, as required, a high concentration of chemically reactive species at the particle surface. The method achieves these specifications by mixing caustic calcined carbonate or hydroxide powder with water in an insulated reactor vessel, and agitating the slurry sufficiently such that the hydration reaction causes the water to spontaneously boil, such that the remaining hydration proceeds spontaneously under the fixed conditions of boiling through the water loss. The mixing process is preferably carried out by a shear pump. A viscosity modifier, such as acetic acid, is used to thin the slurry to enable the mixing system to maintain uniform mixing. The reaction is terminated when the boiling has spontaneously ceased and the temperature has spontaneously dropped to a set point though the reactor heat losses, where the processing time is sufficiently long that the slurry meets the desired specifications.