公开(公告)号：US06709700B1

公开(公告)日：2004-03-23

申请号：US09709009

申请日：2000-11-08

申请人： Curtiss Mitchell Austin ,  Richard John Grylls

发明人： Curtiss Mitchell Austin ,  Richard John Grylls

IPC分类号： B05D500

CPC分类号： C04B35/653 ,  B28B1/26 ,  B28B11/003 ,  B28B11/005 ,  C04B35/117 ,  C04B35/14 ,  C04B35/652 ,  C04B38/00 ,  C04B2235/3208 ,  C04B2235/3279 ,  C04B2235/3418 ,  C04B2235/3463 ,  C04B2235/386 ,  C04B2235/402 ,  C04B2235/404 ,  C04B2235/405 ,  C04B2235/407 ,  C04B2235/421 ,  C04B2235/428 ,  C04B2235/65 ,  C04B2235/80 ,  C04B35/10 ,  C04B38/0058

摘要： A sacrificial ceramic fixture precursor is furnished with a shaped portion thereof shaped to receive a supported article. The sacrificial ceramic fixture precursor is immersed into a molten reactive metal for a period of time sufficient to permit the sacrificial ceramic fixture precursor and the reactive metal to react together. The result is a reacted ceramic fixture comprising an open-cell solid foam of ceramic cell walls having an interconnected intracellular volume therebetween. The reacted ceramic fixture is contacted to a supported article to produce a process assembly. The process assembly is processed as required for the supported article, which typically includes heating to an elevated temperature.

摘要翻译： 牺牲陶瓷夹具前体配备有成形部分，其形状用于容纳被支撑物品。 将牺牲陶瓷夹具前体浸入熔融反应金属中足以使牺牲陶瓷夹具前体和反应性金属一起反应的时间。 结果是一种反应的陶瓷固定装置，其包括具有在其间具有互连的细胞内体积的陶瓷细胞壁的开孔固体泡沫。 反应后的陶瓷夹具与受支撑的物品接触以产生工艺组件。 工艺组件根据需要进行加工，该支撑制品通常包括加热到升高的温度。

公开(公告)号：US06521053B1

公开(公告)日：2003-02-18

申请号：US09708825

申请日：2000-11-08

申请人： Richard John Grylls ,  Curtiss Mitchell Austin

发明人： Richard John Grylls ,  Curtiss Mitchell Austin

IPC分类号： C23C804

CPC分类号： C23C28/3215 ,  C23C4/18 ,  C23C8/02 ,  C23C26/00 ,  C23C28/321 ,  C23C28/3455 ,  Y02T50/67

摘要： A substrate is protected by first providing the substrate, and applying a ceramic coating overlying and bonded to the substrate. The ceramic coating is formed of an open-cell solid foam of ceramic cell walls having an interconnected intracellular volume therebetween which is filled at least in part with a metallic alloy. The ceramic coating has an exposed surface remote from the substrate. The exposed surface of the ceramic coating is heated to an exposure temperature such that at least some of the metallic alloy is lost from the intracellular volume.

摘要翻译： 通过首先提供衬底并涂覆覆盖并结合到衬底的陶瓷涂层来保护衬底。 陶瓷涂层由陶瓷细胞壁的开孔固体泡沫形成，其间具有互连的细胞内体积，其至少部分地被金属合金填充。 陶瓷涂层具有远离基板的暴露表面。 陶瓷涂层的暴露表面被加热到暴露温度，使得至少一些金属合金从细胞内体积中损失。

公开(公告)号：US06428280B1

公开(公告)日：2002-08-06

申请号：US09708954

申请日：2000-11-08

申请人： Curtiss Mitchell Austin ,  Richard John Grylls

发明人： Curtiss Mitchell Austin ,  Richard John Grylls

IPC分类号： F01D514

CPC分类号： C04B35/14 ,  C04B35/10 ,  C04B37/026 ,  C04B38/0025 ,  C04B2111/00525 ,  C04B2111/28 ,  C04B2235/3244 ,  C04B2235/3821 ,  C04B2235/401 ,  C04B2235/402 ,  C04B2235/405 ,  C04B2235/407 ,  C04B2237/121 ,  C04B2237/122 ,  C23C26/00 ,  C23C28/00 ,  F01D5/288 ,  F05D2230/90 ,  F05D2300/2112 ,  F05D2300/612 ,  Y02T50/67 ,  Y10T428/12479

摘要： A protective structure includes a substrate made of a nickel-base superalloy component of a gas turbine engine, and a ceramic thermal barrier coating overlying and bonded to the substrate. The ceramic coating is an open-cell solid foam of aluminum oxide ceramic cell walls having a porous interconnected intracellular volume therebetween. The ceramic coating is prepared by depositing a precursor material onto the surface of the substrate. The precursor material includes a sacrificial ceramic, typically silicon dioxide, and a reactive metal, typically aluminum, which is reactive with the sacrificial ceramic to form an open-celled ceramic foam. The sacrificial ceramic and the reactive metal are reacted together to form ceramic cell walls of an oxidized ceramic of the reactive metal, preferably aluminum oxide, and an interconnected intracellular volume therebetween filled with an intracellular metal. The intracellular metal is thereafter removed to leave a porous intracellular volume.

摘要翻译： 保护结构包括由燃气涡轮发动机的镍基超合金部件构成的基板和覆盖并结合到基板的陶瓷热障涂层。 陶瓷涂层是具有在其间具有多孔互连的细胞内体积的氧化铝陶瓷细胞壁的开孔固体泡沫。 陶瓷涂层通过将前体材料沉积到基材的表面上来制备。 前体材料包括牺牲陶瓷，通常为二氧化硅，以及反应性金属（通常为铝），其与牺牲陶瓷反应以形成开孔陶瓷泡沫体。 牺牲陶瓷和反应性金属一起反应以形成反应性金属的氧化陶瓷的陶瓷细胞壁，优选氧化铝，以及填充有细胞内金属的互连的细胞内体积。 之后移除细胞内金属以留下多孔的细胞内体积。

公开(公告)号：US06648596B1

公开(公告)日：2003-11-18

申请号：US09708750

申请日：2000-11-08

申请人： Richard John Grylls ,  Curtiss Mitchell Austin ,  Peter John Linko, III

发明人： Richard John Grylls ,  Curtiss Mitchell Austin ,  Peter John Linko, III

IPC分类号： F01D514

CPC分类号： F01D5/288 ,  C23C30/00 ,  F01D5/20 ,  F01D5/28 ,  F01D5/284 ,  Y10T428/249953 ,  Y10T428/249955 ,  Y10T428/249956 ,  Y10T428/249967

摘要： A turbine blade or turbine vane includes a metallic nonfoam region, and a ceramic foam region joined to the metallic region. The ceramic foam region is an open-cell solid ceramic foam made of ceramic cell walls having an intracellular volume therebetween. The ceramic is preferably alumina. The intracellular volume may be empty porosity, or an intracellular metal such as an intracellular nickel-base superalloy.

摘要翻译： 涡轮叶片或涡轮叶片包括金属非泡沫区域和连接到金属区域的陶瓷泡沫区域。 陶瓷泡沫区域是由其间具有细胞内体积的陶瓷细胞壁制成的开孔固体陶瓷泡沫。 陶瓷优选为氧化铝。 细胞内体积可以是空孔隙度，或细胞内金属，例如细胞内镍基超级合金。

公开(公告)号：US06435824B1

公开(公告)日：2002-08-20

申请号：US09708823

申请日：2000-11-08

申请人： Jerry Donald Schell ,  Curtiss Mitchell Austin ,  Richard John Grylls

发明人： Jerry Donald Schell ,  Curtiss Mitchell Austin ,  Richard John Grylls

IPC分类号： F01D520

CPC分类号： F01D5/20 ,  C04B38/00 ,  C04B38/0022 ,  C04B38/0025 ,  F01D11/122 ,  F01D11/125 ,  F05C2201/0466 ,  F05D2250/711 ,  F05D2250/712 ,  F05D2300/2112 ,  F05D2300/2261 ,  F05D2300/2283 ,  F05D2300/612 ,  F05D2300/702 ,  Y02T50/672 ,  Y10T428/252 ,  Y10T428/256 ,  C04B35/03 ,  C04B35/10 ,  C04B41/4574 ,  C04B41/51 ,  C04B41/5144 ,  C04B41/53

摘要： A gas turbine stationary shroud is a curved stationary shroud body having a concave inner gas-path surface and a generally convex back. The curved stationary shroud body is made of an open-cell solid ceramic foam having ceramic cell walls with intracellular volume therebetween. The ceramic foam may be tailored to provide requirement properties. The ceramic adjacent to the gas path surface may be modified to increase or decrease its abrasion resistance, depending upon the design requirements of the stationary shroud. The intracellular volume adjacent to the gas-path surface may be porosity. Some of the ceramic material adjacent to the back of the shroud may be removed, and the intracellular volume adjacent to the back of the shroud may be filled with a nickel-base alloy.

摘要翻译： 燃气轮机固定护罩是具有凹入的内部气体通道表面和大致凸起的后部的弯曲固定护罩主体。 弯曲的固定护罩体由具有陶瓷细胞壁的开孔固体陶瓷泡沫制成，其间具有细胞内体积。 可以定制陶瓷泡沫以提供要求性质。 根据固定护罩的设计要求，邻近气体路径表面的陶瓷可以被修改以增加或减少其耐磨性。 与气体路径表面相邻的细胞内体积可以是孔隙率。 可以去除与护罩背面相邻的一些陶瓷材料，并且与护罩背面相邻的细胞内体积可以填充有镍基合金。

公开(公告)号：US06630199B1

公开(公告)日：2003-10-07

申请号：US09709022

申请日：2000-11-08

申请人： Curtiss Mitchell Austin ,  Richard John Grylls

发明人： Curtiss Mitchell Austin ,  Richard John Grylls

IPC分类号： C23C1640

CPC分类号： C04B35/10 ,  B32B2311/22 ,  C04B35/14 ,  C04B37/023 ,  C04B37/026 ,  C04B2235/386 ,  C04B2237/121 ,  C04B2237/125 ,  C04B2237/341 ,  C04B2237/343 ,  C04B2237/348 ,  C04B2237/402 ,  C04B2237/405 ,  C04B2237/708 ,  C23C10/02 ,  C23C26/00 ,  C23C28/321 ,  C23C28/3215 ,  C23C28/3455 ,  F01D5/288 ,  Y02T50/67

摘要： A structure protected by a ceramic coating is prepared by providing a substrate having a surface, and depositing a layer of a sacrificial ceramic precursor material, preferably silica, onto the surface of the substrate. The method further includes furnishing a reactive gas, preferably an aluminum-containing gas, that is reactive with the sacrificial ceramic to produce a protective ceramic different from the sacrificial ceramic, and contacting the reactive gas to the layer of the precursor material to produce a protective ceramic layer.

摘要翻译： 通过提供具有表面的基底并且将牺牲陶瓷前体材料（优选二氧化硅）层沉积到基底的表面上来制备由陶瓷涂层保护的结构。 该方法还包括提供与牺牲陶瓷反应的反应性气体，优选含铝气体，以产生不同于牺牲陶瓷的保护性陶瓷，并使反应性气体与前体材料层接触以产生保护性 陶瓷层。

公开(公告)号：US06443700B1

公开(公告)日：2002-09-03

申请号：US09708955

申请日：2000-11-08

申请人： Richard John Grylls ,  Curtiss Mitchell Austin ,  Kevin Swayne O'Hara

发明人： Richard John Grylls ,  Curtiss Mitchell Austin ,  Kevin Swayne O'Hara

IPC分类号： B63H126

CPC分类号： F01D5/183 ,  F01D5/182 ,  F01P1/00 ,  F05D2260/203 ,  F05D2300/121 ,  F05D2300/21 ,  F05D2300/612 ,  Y10T428/249953

摘要： A structure includes a cooled article having an open-cell solid foam of ceramic or metal cell walls with a porous interconnected intracellular volume therebetween. A source of a pressurized gas is in communication with a source region of the cooled article. The source of the pressurized gas includes a gas plenum in gaseous communication with the source region, and a compressor having a compressed gas output in gaseous communication with the gas plenum. Gas flows from the source of the pressurized gas through the porous intracellular volume, to cool the cooled article.

摘要翻译： 一种结构包括具有陶瓷或金属细胞壁的开孔固体泡沫的冷却制品，其间具有多孔互连的细胞内体积。 加压气体源与冷却制品的源区连通。 加压气体源包括与源区气态连通的气室，以及具有与气室连通的压缩气体的压缩机。 气体从加压气体源流过多孔细胞体积，以冷却冷却的物品。

公开(公告)号：US06755619B1

公开(公告)日：2004-06-29

申请号：US09709010

申请日：2000-11-08

申请人： Richard John Grylls ,  Curtiss Mitchell Austin ,  Jerry Donald Schell

发明人： Richard John Grylls ,  Curtiss Mitchell Austin ,  Jerry Donald Schell

IPC分类号： F01D1108

CPC分类号： F01D11/08 ,  F01D5/20 ,  F05C2201/0466 ,  F05D2300/121 ,  F05D2300/2112 ,  F05D2300/222 ,  F05D2300/612 ,  Y02T50/67 ,  Y02T50/672 ,  Y10T428/249953 ,  Y10T428/249955 ,  Y10T428/249956 ,  Y10T428/249957 ,  Y10T428/249967

摘要： A turbine blade has an airfoil section with a root end and a tip end, and an attachment at the root end of the airfoil section. A blade tip seal is joined to the tip end of the airfoil section. The blade tip seal is formed as an open-cell solid aluminum oxide foam made of aluminum oxide cell walls having intracellular volume therebetween. The blade tip seal has a blade interface region adjacent to the tip end of the airfoil section. The blade interface region is formed of the aluminum oxide foam and a nickel-base alloy within the intracellular volume. The blade tip seal also has a contact region remote from the blade interface region and comprising the aluminum foam wherein the intracellular volume is porosity.

摘要翻译： 涡轮叶片具有具有根端和尖端的翼型部分，以及在翼型部分的根端处的附件。 叶片末端密封件连接到翼型部分的末端。 刀片密封件形成为由其间具有细胞内体积的氧化铝细胞壁制成的开孔固体氧化铝泡沫。 叶片尖端密封件具有与翼型部分的尖端相邻的叶片接口区域。 叶片界面区域由细胞内体积内的氧化铝泡沫体和镍基合金形成。 叶片尖端密封件还具有远离叶片界面区域的接触区域，并且包括铝泡沫体，其中细胞内体积是孔隙率。

公开(公告)号：US06582812B1

公开(公告)日：2003-06-24

申请号：US09708748

申请日：2000-11-08

申请人： Richard John Grylls ,  Curtiss Mitchell Austin

发明人： Richard John Grylls ,  Curtiss Mitchell Austin

IPC分类号： B32B518

CPC分类号： F01D5/282 ,  B22F7/006 ,  B32B2311/22 ,  C04B35/117 ,  C04B35/14 ,  C04B35/65 ,  C04B37/021 ,  C04B37/026 ,  C04B2235/3213 ,  C04B2235/3217 ,  C04B2235/3275 ,  C04B2235/3279 ,  C04B2235/3463 ,  C04B2235/386 ,  C04B2235/402 ,  C04B2235/404 ,  C04B2235/405 ,  C04B2235/407 ,  C04B2235/421 ,  C04B2235/428 ,  C04B2235/65 ,  C04B2235/652 ,  C04B2235/75 ,  C04B2235/80 ,  C04B2237/12 ,  C04B2237/343 ,  C04B2237/405 ,  C04B2237/61 ,  F01D5/28 ,  F01D5/284 ,  F05D2300/612 ,  Y10T428/249957 ,  Y10T428/249961

摘要： An article of manufacture includes a metallic nonfoam region, and a ceramic foam region joined to the metallic region. The ceramic foam region is an open-cell solid ceramic foam made of ceramic cell walls having an intracellular volume therebetween. The ceramic is preferably alumina. The intracellular volume may be empty porosity, or an intracellular metal such as an intracellular nickel-base superalloy.

摘要翻译： 制品包括金属非泡沫区域和连接到金属区域的陶瓷泡沫区域。 陶瓷泡沫区域是由其间具有细胞内体积的陶瓷细胞壁制成的开孔固体陶瓷泡沫。 陶瓷优选为氧化铝。 细胞内体积可以是空孔隙度，或细胞内金属，例如细胞内镍基超级合金。

公开(公告)号：US07047683B2

公开(公告)日：2006-05-23

申请号：US10727967

申请日：2003-12-04

申请人： Curtiss Mitchell Austin

发明人： Curtiss Mitchell Austin

IPC分类号： A47G1/06

CPC分类号： B42D1/08

摘要： An album manufactured solely of folded photographic prints bonded together plus a treatment applied to the spine. Two-page spreads are imprinted on each print except the first and last pages, which are placed on the right and left halves of the first and last prints, respectively. When made from standard photographic print sizes, the album achieves the valuable objectives of low cost, low weight and low bulk, and are especially suited for secondary copies of full-size composite image flush mount albums.

摘要翻译： 专辑仅由折叠的照片印刷品制成，加上应用于脊柱的处理。 每页打印上印有两页纸，除了第一页和最后一页，分别放在第一张和最后一张照片的右半部和左半部分上。 当由标准照相印刷尺寸制成时，专辑实现了低成本，低重量和低批量的有价值的目标，并且特别适用于全尺寸复合图像嵌入式相册的二次拷贝。