Abstract:
A tire building drum and a method of building a tire carcass is disclosed. The tire building drum has a center section comprised of a plurality of segments that are radially and axially movable. The building drum further comprises shoulder sections that are axially movable. The shoulder sections include radially expandable bead locks. The method employs the steps of applying one or more carcass layers, locking the bead locks and moving the center section radially outwardly while moving the bead locks axially inwardly.
Abstract:
A false drum servers used in the manufacture of tires having a hollow cylindrical drum with a perforated surface on the drum through which air is drawn. The drawn air creating a suction surface for holding flat or sheet materials that are to be cut before transferring onto a tire building drum. When smaller pieces of flat materials are being held on the drum, the perforations that are not covered allow air to flow freely into the drum, thereby reducing the suction adhering effect of the perforated surface. The present invention provides methods and apparatus for varying the amount of perforated area through which air can be drawn into the drum, thereby changing the amount of suction adhering surface area of the perforated drum.
Abstract:
A bead apex subassembly (2) which is formed simultaneously to the formation of a tire carcass (10) but independent of and spaced near the tire building machine (100) is disclosed. The subassembly (2) is transferred to the tire building drum (5) preassembled.
Abstract:
A tire is manufactured on standard tire building equipment and cured in standard curing presses. The tire tread has at least one deep circumferentially extending groove. Within the groove is a separately assembled ring. The ring may be fitted into the deep groove after vulcanization of the tire. For very wide tires, two grooves with two external rings may be used or more than two grooves and beads, depending upon the tire width.
Abstract:
An expandable tire building drum, having alternating fixed (226, 326, 426) and expanding (228, 328, 428) segments (e.g., 24 of each) in a center section (220, 320, 420) of the drum. The expanding segments are axially-extending and circumferentially spaced from one another, and are contoured (have recesses, or grooves) to accommodate tire components such as sidewall inserts. Two different mechanisms for expanding the center section are described. A first mechanism includes two wedge elements (358) which are axially moveable away from one another to expand the center section. Ramp elements (348) associated with the expanding segments (328) may thus be moved radially outward. Rubber bands (358) provide a restoring force for collapsing the center section. A second mechanism includes two guide rings (458) which are axially moveable towards one another for expanding the center section, and away from one another to collapse the center section. Overlapping links (462, 464) are provided between the guide rings and a support element (448) supporting the expanding segments (428).
Abstract:
Method and apparatus for precision alignment of a moving tire building drum to an automated tire building system working axis, wherein the automated tire building system comprises one or more work stations with application drums aligned to the working axis, and the tire building drum is moved into and out of each work station, comprising: supporting the tire building drum on a rigid, two-sided drum support frame having flat skates with flat bearing rollers under one side, and V-skates with V-mounted bearing rollers under the other side; providing a rail system comprising first and second approximately parallel rails passing through the one or more work stations, wherein the first rail is substantially flat-topped, and the second rail is substantially inverted V-shaped on top; causing the one or more flat skates to ride on the first rail, and causing the one or more V-skates to ride on the second rail; and positioning the drum support frame, the flat skates, and the V-skates relative to the tire building drum and the first and second rails; and positioning the first and second rails relative to the working axis; such that when the flat skates ride on the first rail and the V-skates ride is on the second rail, the tire building drum is riding on the rail system and is precision aligned to the working axis. Exit ramps and funneling entry ramps are provided for exiting and re-entering the rail system. The tire building drum is moved by a vehicle having a flexible connection.
Abstract:
A tire building drum has a center section (720) and two end sections (722,724). Each end section is provided with an expandable bead lock assembly (726). The center section is preferably expandable. The expandable bead lock assembly comprises a carrier ring (CR) and a plurality of elongate links (K) extending between the carrier ring (CR) and a plurality of radially-expandable segments (S). When the carrier ring moves inward (towards the center section), the radially-expandable segments (S) move radially outward, urging a plurality of axially extending, circumferentially spaced-apart finger segments (F) outward from a collapsed position to an expanded position, and at least one position therebetween. In an embodiment of the invention, the bead lock assembly comprises a cylinder and two pistons (P1, P2) disposed within the cylinder. The pistons are free to move axially within the cylinder, in response to pneumatic pressure. The first piston (P1) is constrained from moving axially inward by rods (R1P1,R2P1,R3P1). The second piston (P2) is connected by rods (R1P2,R2P2,R3P2) to the carrier ring (CR). Pressurized air supplied through hoses (H1,H2,H3) and passageways in the cylinder (73) control the movement of the pistons (P1,P2) so that the beach lock assembly can be partially-expanded, fully-expanded, and retracted, unexpanded position.
Abstract translation:轮胎成型鼓具有中心部分(720)和两个端部部分(722,724)。 每个端部设置有可膨胀的胎圈锁组件(726)。 中心部分优选是可扩张的。 可膨胀胎圈锁组件包括承载环(CR)和在承载环(CR)和多个径向可扩展段(S)之间延伸的多个细长连杆(K)。 当承载环向内(朝向中心部分)向内移动时,径向可扩张的段(S)径向向外移动,从而将多个沿轴向延伸的周向间隔开的指状区段(F)从折叠位置向外推动到扩张位置 ,以及其间的至少一个位置。 在本发明的一个实施例中,胎圈锁组件包括一个缸体和两个设置在气缸内的活塞(P 1,P 2)。 响应于气动压力,活塞在气缸内自由移动。 第一活塞(P 1)受到杆(R 1 P 1,R 2 P 1,R 3 P 1)的轴向向内的约束。 第二活塞(P 2)通过杆(R 1 P 2,R 2 P 2,R 3 P 2)连接到载体环(CR)。 通过软管(H 1,H 2,H 3)和气缸(73)中的通道供应的加压空气控制活塞(P 1,P 2)的运动,使得海滩锁组件可以部分地膨胀, 展开和缩回,未展开的位置。
Abstract:
A cutting segment for a False Drum (100,200,300) having a cylindrical outer surface (202,306) comprises a slot (204,224,330) extending generally axially from end-to-end of the cylindrical surface, a door panel (322) having substantially the same size and shape as the slot; and a mechanism (320) for opening and closing the door panel. The mechanism for selectively opening and closing the door panel includes an elongate lever (324), one end of which supports the door panel, the other end of which is pivotally attached to a stationary portion (point) of the drum, a spring (326) extending between an inner surface of the door panel and another stationary portion of the drum; and an inflatable pneumatic tube (328) disposed between the lever and yet another stationary portion of the drum. There is thereby provided a method of supporting material overlying the cutting slot of the False Drum, by opening the slot when cutting the material, and closing the slot when not cutting the material. Importantly, after the material is cut, the door panel closes the slot so that the cut end of the material does not hang in the slot, but rather is supported, thereby ensuring reliable transfer of the material to a tire building drum.
Abstract:
A tire building drum has a center section (720) and two end sections (722,724). Each end section is provided with an expandable bead lock assembly (726). The center section is preferably expandable. The expandable bead lock assembly comprises a carrier ring (CR) and a plurality of elongate links (K) extending between the carrier ring (CR) and a plurality of radially-expandable segments (S). When the carrier ring moves inward (towards the center section), the radially-expandable segments (S) move radially outward, urging a plurality of axially extending, circumferentially spaced-apart finger segments (F) outward from a collapsed position to an expanded position, and at least one position therebetween. In an embodiment of the invention, the bead lock assembly comprises a cylinder and two pistons (P1, P2) disposed within the cylinder. The pistons are free to move axially within the cylinder, in response to pneumatic pressure. The first piston (P1) is constrained from moving axially inward by rods (R1P1,R2P1,R3P1). The second piston (P2) is connected by rods (R1P2,R2P2,R3P2) to the carrier ring (CR). Pressurized air supplied through hoses (H1,H2,H3) and passageways in the cylinder (73) control the movement of the pistons (P1,P2) so that the beach lock assembly can be partially-expanded, fully-expanded, and retracted, unexpanded position.
Abstract:
The disclosed bladder (10) is useful in ambient temperature fabrication of rubber parts and components. Due to the particular combination of construction materials used, the bladder has excellent release properties and results in improved manufacturing uniformity. At least one portion of the bladder (10) is formed from a lack tack, high abrasion resistant polyurethane. The polyurethane may comprise a ring-shaped portion (26) of the bladder surface or an entire end (20) of the bladder.