摘要:
Techniques are described in which an image capture device captures image data from web material. The image data comprises pixel values for the cross-web field of view of the image capture device. An analysis computer includes a computer-readable medium that stores parameters for a plurality of different normalization algorithms to normalize a cross-web background signal for the image capture device to a common desired value. The computer-readable medium further stores coefficients specifying a weighting for each of the plurality of normalization algorithms. The analysis computer computes a normalized value for each of the pixels of the image data as a weighted summation of results from application of at least two of the pixel normalization algorithms using the stored parameters.
摘要:
A system for the characterization of webs that permits the identification of anomalous regions on the web to be performed at a first time and place, and permits the localization and marking of actual defects to be performed at a second time and place.
摘要:
A system for the characterization of webs that permits the identification of anomalous regions on the web to be performed at a first time and place, and permits the localization and marking of actual defects to be performed at a second time and place.
摘要:
A conversion control system is described for spatially synchronizing data gathered from a plurality of operations performed on a web. The conversion control system applies a set of fiducial marks to a web, performs a plurality of operations on the web, generates a first and a second set of digital information for first and second operations, respectively, in accordance with respective first and second coordinate systems using the set of fiducial marks such that the each of the sets of digital information includes position data for respective first and second sets of regions on the web. The conversion control system may then register the position data of the first set of regions and the position data for the second set of regions to produce aggregate data and outputting a conversion control plan.
摘要:
A manufacturing system includes rollers having synchronization marks to indicate complete rotations. Synchronization mark readers read the synchronization marks of the plurality of rollers and output roll synchronization signals. An encoder outputs a position signal indicative of a down-web distance of the web. An inspection system inspects the web and outputs anomaly data identifying positions of anomalies on the web. A synchronization unit receives the position signal from the encoder and the plurality of roll synchronization signals from the synchronization mark readers and converts the occurrence of each of the roll synchronization signals into down-web positions within a coordinate system associated with web process line. An analysis computer processes the anomaly data and the synchronization signals to identify repeated anomalies and to determine which of the rollers caused the repeated anomalies.
摘要:
A device for applying fiducial marks to a web for spatially synchronizing data from a plurality of processes is described. The device includes a fiducial mark reader to read fiducial marks of at least two formats on a web of material, a fiducial mark writer to write fiducial marks of at least two formats on the web, and an encoder to measure distance along the web. The device may provide several advantages. For example, the device may apply fiducial marks to a web that indicate the process line that applied the fiducial mark to the web or the date on which the fiducial mark was applied.
摘要:
Techniques are described for inspecting a web and controlling subsequent conversion of the web into one or more products. A system, for example, comprises an imaging device, an analysis computer and a conversion control system. The imaging device images the web to provide digital information. The analysis computer processes the digital information to identify regions on the web containing anomalies. The conversion control system subsequently analyzes the digital information to determine which anomalies represent actual defects for a plurality of different products. The conversion control system determines a value for at least one product selection parameter for each of the products, and selects one of the products for conversion of the web based on the respective determined value. Exemplary product selection parameters include web utilization, unit product produced, estimated revenue or profit, process time, machine capacity and demand for the different products.
摘要:
A method of inspecting a moving web. The method includes imaging a sequential portion of the continuously moving web to provide digital information. The digital information is then processed with an initial algorithm to identify any regions on the web containing anomalies. Image information corresponding to any identified region within the digital information is then selected. The selected image information is then analyzed with at least one subsequent algorithm to distinguish actual defects from among the anomalies.
摘要:
An imaging device for sequentially imaging a portion of a continuously moving web to provide a digital data stream which is then analyzed by a single computer without the used of dedicated signal processing hardware. Techniques for operating on the data stream from an imaging device are disclosed, particularly including operations based on blob information stored in terms of starting position and segment run lengths in a crossweb direction. These allow definitions of blobs to be accumulated in a line-by-line fashion, and allow classes of defects commonly found in continuous web manufacturing to be identified with far less computing power than was previously required. In particular, in the challenging application of inspecting flexible circuits, data rates in excess of 10 mega-pixels/second are achieved and successfully processed.
摘要:
Techniques are described for inspecting a web and controlling subsequent conversion of the web into one or more products. A system, for example, comprises an imaging device, an analysis computer and a conversion control system. The imaging device images the web to provide digital information. The analysis computer processes the digital information to identify regions on the web containing anomalies. The conversion control system subsequently analyzes the digital information to determine which anomalies represent actual defects for a plurality of different products. The web inspection system may preferentially apply different application-specific defect detection recipes depending on whether a given anomaly is a repeating or random anomaly.