Process and apparatus for molding a shingle, for cooling a shingle, for applying a curvature thereto and carrier plate for facilitating the process
    1.
    发明授权
    Process and apparatus for molding a shingle, for cooling a shingle, for applying a curvature thereto and carrier plate for facilitating the process 有权
    用于模制木瓦的方法和装置,用于冷却木瓦,用于施加曲率,并且用于促进该过程的承载板

    公开(公告)号:US08574481B2

    公开(公告)日:2013-11-05

    申请号:US11994445

    申请日:2007-11-29

    IPC分类号: B29C43/34

    摘要: Shingle material, preferably comprising a core with a capstock applied thereto is extruded, preferably by means of a co-extrusion process, onto a series of individual carrier plates, with the shingle material then being severed such that each carrier plate carries its own layer of shingle material thereon and the carrier plates are then delivered to a compression mold, in which the shingle is molded. The carrier plate and shingle is then removed from the mold and carried through a series of hold-down stations, after which the shingle is delivered to a trimmer, where flashing is simultaneously trimmed from its edges. The shingle is then cooled, preferably by sandwiching it between upper and lower retention members, which are cooled via a cooling tower. The retention members impart a curvature to the shingle. The carrier plates are returned via a return conveyor, to be heated, for re-use. Each carrier plate is preferably configured to have a reciprocal surface configuration for the under side of a shingle for providing a surface mold therefor.

    摘要翻译: 优选地包括具有施加到其上的覆盖层的芯的瓦片材料优选地通过共挤出方法被挤出到一系列单独的载体板上,然后将隔板材料切断,使得每个载体板承载其自身层 然后将瓦片材料放在其上,然后将载板输送到模压成型的压模中。 然后将承载板和瓦板从模具中取出并承载通过一系列压紧站,之后将木瓦输送到修剪机,其中闪光从其边缘同时修剪。 然后将瓦片冷却,优选通过将其夹在上部和下部固定构件之间,其通过冷却塔冷却。 保持构件向木瓦施加曲率。 承载板通过返回输送机返回,待加热,以便重新使用。 每个承载板优选地构造成具有用于提供用于其的表面模具的木瓦的下侧的往复表面构造。

    PROCESS AND APPARATUS FOR MOLDING A SHINGLE, FOR COOLING A SHINGLE, FOR APPLYING A CURVATURE THERETO AND CARRIER PLATE FOR FACILITATING THE PROCESS
    3.
    发明申请
    PROCESS AND APPARATUS FOR MOLDING A SHINGLE, FOR COOLING A SHINGLE, FOR APPLYING A CURVATURE THERETO AND CARRIER PLATE FOR FACILITATING THE PROCESS 有权
    用于模制SHINGLE的工艺和装置,用于冷却SHINGLE,用于施加曲线和载体板以促进该过程

    公开(公告)号:US20100252956A1

    公开(公告)日:2010-10-07

    申请号:US11994445

    申请日:2007-11-29

    IPC分类号: B29C43/34

    摘要: Shingle material, preferably comprising a core with a capstock applied thereto is extruded preferably by means of a co-extrusion process onto a series of Individual carrier plates, with the shingle material then being severed such that each carrier plate carries its own layer of shingle material thereon and the carrier plates are then delivered to a compression mold in which the shingle is molded. The carrier plate and shingle Is then removed from the mold and carried through a series of hold-down stations, after which the shingle is delivered to a trimmer, where flashing is simultaneously trimmed from its edges. The shingle Is then cooled, preferably by sandwiching it between upper and lower retention members which are cooled via a cooling tower. The retention members impart a curvature to the shingle. The carrier plates are returned via a return conveyor to be heated, for re-use

    摘要翻译: 优选地,包含具有施加到其上的覆盖层的芯的瓦片材料优选地通过共挤出方法挤出到一系列单独的载体板上,然后将隔板材料切断,使得每个载体板承载其自己的层状材料层 然后将载体板输送到模制瓦片的压模中。 然后将承载板和瓦板从模具中取出并承载通过一系列压紧站,之后将木瓦输送到修剪机,在该修剪机上闪光从其边缘同时修剪。 然后将瓦片冷却,优选通过将其夹在上和下保持构件之间,冷却塔通过冷却塔冷却。 保持构件向木瓦施加曲率。 承载板通过返回输送机返回以加热,以便重新使用

    Method of Shortening the Time to Compression Mold a Roofing Shingle or Tile and Apparatus for Facilitating Same
    6.
    发明申请
    Method of Shortening the Time to Compression Mold a Roofing Shingle or Tile and Apparatus for Facilitating Same 有权
    缩短压缩时间的方法模制屋顶瓦或瓷砖以及促进其的设备

    公开(公告)号:US20100327489A1

    公开(公告)日:2010-12-30

    申请号:US12636024

    申请日:2009-12-11

    IPC分类号: B29C43/04

    摘要: A method of shortening cycle time required to compression mold shingle or tile is provided, wherein carrier plates are comprised of a surface material and a base, and receive a thermoplastic material, thereon. The roofing material is applied to the carrier plate and the carrier plate is subjected to induction heating, by which its surface material has its temperature raised, without substantially raising the temperature of the carrier plate base, such that the thermoplastic material applied thereto is kept heated in the compression mold. Cooling of the thermoplastic material is by heat transfer from the carrier plate surface material to the carrier plate base, and with both materials having good heat conduction capability. The carrier plate surface material has a high receptivity to being heated by induction heating relative the carrier plate base. The carrier plates are serially delivered through the process, to the compression mold.

    摘要翻译: 提供了一种缩短压缩模板或瓦片所需的循环时间的方法,其中承载板由表面材料和基底构成,并且在其上容纳热塑性材料。 将屋顶材料施加到承载板上,并且承载板经受感应加热,通过该感应加热,其表面材料具有其升高的温度,而基本上不升高承载板基座的温度,使得施加到其上的热塑性材料保持加热 在压缩模具中。 热塑性材料的冷却是通过从承载板表面材料到承载板基底的热传递,并且两种材料具有良好的导热能力。 承载板表面材料通过感应加热相对于承载板底座具有高的接受性。 承载板通过该过程被顺序地输送到压缩模具。

    Process of Treating a Synthetic Shingle and Shingle Made Thereby
    8.
    发明申请
    Process of Treating a Synthetic Shingle and Shingle Made Thereby 有权
    处理合成瓦片和瓦片的方法

    公开(公告)号:US20080236079A1

    公开(公告)日:2008-10-02

    申请号:US12043185

    申请日:2008-03-06

    IPC分类号: E04D1/02 B44C1/22 B24B7/19

    摘要: Synthetic shingles are made and treated, such that upper surfaces thereof that are to be weather-exposed in the installed condition, are scuffed, abraded, or scraped in such a manner that different visual appearances occur between abraded zones and unabraded (or lesser abraded) depressions, to enhance the natural-appearing materials that the synthetic shingles are designed to resemble. The shingles and the abrading medium have motion relative to each other. The abrading medium may take on various forms, such as a roller, a brush, a pad, etc. Some portions of the upper surface of the shingle remain unabraded, preferably being those portions that are depressed relative to higher portions of the shingle. The shingle may be of a single layer construction, or a multi-layer laminate.

    摘要翻译: 合成木瓦被制造和处理,使得在安装状态下暴露于其中的上表面被磨损,磨损或刮擦,使得在磨损区域之间出现不同的视觉外观和未被磨损(或较少磨损) 凹陷,以增强合成木瓦设计为类似的自然出现的材料。 木瓦和研磨介质相对于彼此具有运动。 研磨介质可以采取各种形式,例如辊,刷子,垫等。木瓦的上表面的一些部分保持未被磨损,优选地是相对于木瓦的较高部分被压下的那些部分。 瓦片可以是单层结构,或多层层合体。

    Method of shortening the time to compression mold a roofing shingle or tile and apparatus for facilitating same
    10.
    发明授权
    Method of shortening the time to compression mold a roofing shingle or tile and apparatus for facilitating same 有权
    缩短压缩模具屋顶瓦房或瓷砖的时间的方法和便于其使用的装置

    公开(公告)号:US09579832B2

    公开(公告)日:2017-02-28

    申请号:US13652720

    申请日:2012-10-16

    摘要: A method of shortening cycle time required to compression mold shingle or tile is provided, wherein carrier plates are comprised of a surface material and a base, and receive a thermoplastic material, thereon. The roofing material is applied to the carrier plate and the carrier plate is subjected to induction heating, by which its surface material has its temperature raised, without substantially raising the temperature of the carrier plate base, such that the thermoplastic material applied thereto is kept heated in the compression mold. Cooling of the thermoplastic material is by heat transfer from the carrier plate surface material to the carrier plate base, and with both materials having good heat conduction capability. The carrier plate surface material has a high receptivity to being heated by induction heating relative the carrier plate base. The carrier plates are serially delivered through the process, to the compression mold.

    摘要翻译: 提供了一种缩短压缩模板或瓦片所需的循环时间的方法,其中承载板由表面材料和基底构成,并且在其上容纳热塑性材料。 将屋顶材料施加到承载板上,并且承载板经受感应加热,通过该感应加热,其表面材料具有其升高的温度,而基本上不升高承载板基座的温度,使得施加到其上的热塑性材料保持加热 在压缩模具中。 热塑性材料的冷却是通过从承载板表面材料到承载板基底的热传递,并且两种材料具有良好的导热能力。 承载板表面材料通过感应加热相对于承载板底座具有高的接受性。 承载板通过该过程被顺序地输送到压缩模具。