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公开(公告)号：US06547619B1
公开(公告)日：2003-04-15
申请号：US09599721
申请日：2000-06-23
IPC分类号： H01J928
CPC分类号： H01J9/326 , H01J61/368
摘要： A method of manufacturing an arc tube for a discharge lamp unit, incorporating a primary pinch-sealing step for mounting an electrode assembly in an open end of a glass tube W with a chamber portion 12. The electrode assembly comprises an electrode rod 6, a connecting foil 7 and a lead wire 8 integrally connected in series. The electrode assembly is inserted into an open end of the glass tube W such that a leading end of the electrode rod projects into the chamber portion 12. A temporary pinch seal region L1 of the glass tube W is pinch-sealed such that a portion of the connecting foil that is connected to the lead wire is contacted by the glass tube W. A vacuum is maintained inside the glass tube and a main pinch seal region L2 of the glass tube is pinch-sealed such that a portion of the connecting foil connected to the electrode rod is contacted by the glass tube. When the main pinch seal region L2 of glass tube W is pinch-sealed, the negative pressure in the glass tube W is exerted on the softened sealed chamber portion 12 owing to supplied heat as well as the pressure exerted from the pincher 26b. Thus, the glass layer 15 is pressed against the surface of the molybdenum foil 7 so that hermetic contact is realized.
摘要翻译： 一种制造用于放电灯单元的电弧管的方法，其包括用于将电极组件安装在具有腔室部分12的玻璃管W的开口端中的初级夹紧步骤。电极组件包括电极棒6， 连接箔7和串联连接的引线8。 将电极组件插入到玻璃管W的开口端，使得电极杆的前端突出到室部分12中。玻璃管W的临时夹紧密封区域L1被夹紧密封，使得一部分 连接到引线的连接箔与玻璃管W接触。玻璃管内保持真空，并且密封玻璃管的主夹紧密封区域L2，使得连接箔片的一部分连接 电极杆与玻璃管接触。 当玻璃管W的主夹紧密封区域L2被密封时，玻璃管W中的负压由于供应的热量以及从夹持器26b施加的压力而施加在软化的密封室部分12上。 因此，将玻璃层15压在钼箔7的表面上，从而实现气密接触。
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2.发明授权Molybdenum foils with yttrium oxide and recrystallization grains no more than 50 microns within the pinch seals of a metallic halide lamp 有权具有氧化钇和重结晶晶粒的钼箔在金属卤化物灯的夹紧密封件内不超过50微米
公开(公告)号：US5962976A
公开(公告)日：1999-10-05
申请号：US136688
申请日：1998-08-19
CPC分类号： H01J61/36
摘要： A metallic halide lamp has an envelope of silica glass defining a discharge chamber with a pair of pinch seals extending in opposite directions therefrom. A pair of tungsten electrode stems are partly buried in the respective seals and electrically connected to a pair of molybdenum lead wires via a pair of molybdenum foils which are wholly embedded in the pinch seals. The molybdenum foils have a recrystallization grain size of not more than about 50 .mu.m.
摘要翻译： 金属卤化物灯具有二氧化硅玻璃的封套，其限定了具有从其相反方向延伸的一对夹紧密封件的放电室。 一对钨电极杆部分地埋在相应的密封件中，并且经由一对完全嵌入夹紧密封件中的钼箔电连接到一对钼引线。 钼箔的重结晶粒径不大于约50μm。
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3.发明授权Arc tube with residual-compressive-stress layer for discharge lamp unit and method of manufacturing same 有权用于放电灯单元的具有残余压应力层的电弧管及其制造方法公开(公告)号：US06452334B1
公开(公告)日：2002-09-17
申请号：US09603540
申请日：2000-06-26
IPC分类号： H01J6104
CPC分类号： H01J61/368 , H01J9/323 , H01J61/34
摘要： An arc tube provided with a central sealed chamber 12, in which light-emitting substances are enclosed, having a pair of electrode assemblies disposed opposite to each other. The electrode assemblies are sealed in pinch seal portions 13. The arc tube incorporates a residual-compressive-stress layer 16 formed on a surface of the glass layer 15 in each of the pinch seal portions 13 that contacts the electrode rod 6 included in each electrode assembly. The residual-compressive-stress layer has a length greater than or equal to 30% of the axial length of a glass layer region that only contacts the electrode rod 6 and/or an angular range greater than or equal to 180° in a circumferential direction of the electrode rod. Thermal stress (tensile stress) produced in the boundary between the glass layer 15 and the electrode rods 6 after the arc tube 10 has been turned on is absorbed and dispersed by the residual-compressive-stress layer 16 surrounding the electrode rods 6. Thus, any vertical crack that would result in the light-emitting substances leaking from the sealed chamber does not form in the glass layer 15 of the pinch seal portions 13.
摘要翻译： 设置有封闭有发光物质的中央密封室12的电弧管，具有彼此相对设置的一对电极组件。 电极组件密封在夹紧密封部分13中。电弧管包括形成在每个夹紧密封部分13中的玻璃层15的表面上的残余压应力层16，其接触包括在每个电极中的电极棒6 部件。 剩余压应力层的长度大于或等于仅接触电极棒6的玻璃层区域的轴向长度的30％，和/或在圆周方向上大于或等于180°的角度范围 的电极棒。 在电弧管10被接通之后在玻璃层15与电极棒6之间的边界处产生的热应力（拉伸应力）被围绕电极杆6的残余压应力层16吸收和分散。因此， 在密封部13的玻璃层15中不形成导致从密封室泄漏的发光物质的任何垂直裂纹。
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公开(公告)号：US06294861B1
公开(公告)日：2001-09-25
申请号：US09201806
申请日：1998-12-01
申请人： Kunimasa Mochiduki , Masato Harazaki , Yasuyoshi Numajiri , Takeshi Fukuyo , Yoshitaka Ohshima , Shinichi Irisawa
发明人： Kunimasa Mochiduki , Masato Harazaki , Yasuyoshi Numajiri , Takeshi Fukuyo , Yoshitaka Ohshima , Shinichi Irisawa
IPC分类号： H01J548
摘要： An electric discharge lamp apparatus which incorporates an arc tube 10 structured such that an enclosed glass bulb 12 of an arc tube body 11 is enclosed in an ultraviolet-ray shielding globe 20 and having a front end which is supported by a metal lead support 36 forwards extending from an insulating plug 30 provided with a focusing ring 34 and made of synthetic resin and which has a structure that a rear end of the globe 20 of the arc tube 10 is supported by a metal support member 50 secured to the insulating plug 30, wherein the metal support member 50 is constituted by a metal base plate 51 secured to the insulating plug 30 and forming a reference plane f2 running parallel to the focusing ring 34 on the front surface of the insulating plug and a metal vertically-holding member 60 (a slide plate 61 and an arc-tube holding band 71) integrally joined to the metal base plate 51 and arranged to vertically hold an electrically-discharge axis L of the held arc tube 10 with respect to reference plane f2 of the metal base plate 51 so that the electrically-discharge axis L of the arc tube 10 is accurately brought to a predetermined required position with respect to the focusing ring 34.
摘要翻译： 一种放电灯装置，其包括电弧管10，该发光管10构造成使得发光管体11的封闭玻璃泡12被包围在紫外线屏蔽罩20中，并且前端由金属引线支撑件36向前支撑 从设置有聚光环34的绝缘插头30延伸并由合成树脂制成，具有通过固定在绝缘插头30上的金属支撑构件50支撑发光管10的灯罩20的后端的结构， 金属支撑构件50由固定在绝缘插头30上的金属基板51构成，形成在绝缘插头的前表面上平行于聚焦环34延伸的基准面f2和金属垂直保持构件60（ 一体地接合到金属基板51并且被布置成垂直地保持保持的电弧管10的放电轴线L相对于推荐的滑动板61和电弧管保持带71） 使得电弧管10的放电轴L相对于聚焦环34精确地达到预定的所需位置。
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5.发明授权Arc tube having compressive stress and method for manufacture of an arc tube 失效具有压缩应力的电弧管和用于制造电弧管的方法公开(公告)号：US06903510B2
公开(公告)日：2005-06-07
申请号：US09987172
申请日：2001-11-13
CPC分类号： H01J61/368
摘要： An arc tube body 20 and a foil such as molybdenum foil 30 are joined with each other such that a compressive stress of 105 N/m2 or more remains at an ordinary temperature in the arc tube body 20 along a junction surface. The compressive stress is always generated on the arc tube body 20 even if a fluctuation in the stress is caused on the junction surface by the repetition of the ON/OFF of the arc tube (or a tensile stress is caused to have a very small value even if the compressive stress and the tensile stress are alternately generated). Thus, the junction strength of both members may be increased. In one embodiment, a plurality of cracks (intercrystalline cracks) may be generated on the molybdenum foil 30 by a high pressure acting during pinch seal, and quartz glass is caused to enter the cracks so that the junction strength of both members can be increased.
摘要翻译： 电弧管体20和诸如钼箔30的箔彼此接合，使得10 5 N / m 2以上的压缩应力保持在普通 电弧管主体20沿着接合面的温度。 即使通过重复发光管的接通/断开而在接合面上产生应力波动（或拉伸应力具有非常小的值），也始终在电弧管主体20上产生压缩应力 即使压缩应力和拉伸应力交替地产生）。 因此，可以增加两个部件的接合强度。 在一个实施例中，可以通过在夹紧密封期间作用的高压在钼箔30上产生多个裂纹（晶间裂纹），并且使石英玻璃进入裂纹，从而可以增加两个部件的结合强度。
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6.发明授权Arc tube capable of preventing occurrence of leak due to cracks and manufacturing method therefore 失效因此，能够防止由于裂纹而发生泄漏的电弧管和制造方法公开(公告)号：US06891332B1
公开(公告)日：2005-05-10
申请号：US09599726
申请日：2000-06-23
IPC分类号： H01J9/32 , H01J61/073 , H01J61/36 , H01J17/04
CPC分类号： H01J61/073 , H01J9/323 , H01J61/368
摘要： An arc tube, which is capable of prolonging the life thereof by preventing occurrence of a leak caused from a crack of an arc-tube body, has the average surface roughness of each of outer surfaces 26Aa and 26Ba of tungsten electrodes 26A and 26B pinch-sealed to pinch seal portions 20b1 and 20b2 on the two sides of a light-emission tube 20a of an arc-tube body 20 is set to be 3 μm or smaller. Thus, the state of pinch-sealing of the tungsten electrodes 26A and 26B to the pinch seal portions 20b1 and 20b2 is brought to a state in which the two elements are engaged with small pits and projections. Therefore, great compressive stress is not left in the region adjacent to the joint surface between the pinch seal portions 20b1 and 20b2 and the tungsten electrodes 26A and 26B as distinct from the conventional structure. In a case where a crack of the arc-tube body 20 is formed owing to the residual compressive stress, the crack is limited to a local portion which is the region adjacent to the joint surface. As a result, the crack is not enlarged to reach the surface of the arc-tube body 20.
摘要翻译： 能够通过防止发生由电弧管体的裂纹引起的泄漏而延长寿命的电弧管具有钨电极26A的外表面26Aa和26Ba的平均表面粗糙度， 将发光管主体20的发光管20a的两侧的密封部20b1和20b2夹紧密封的26B设定为3μm以下。 因此，使钨电极26A，26B与夹紧密封部20b1,20b2的夹紧状态成为两个元件与小坑和突起接合的状态。 因此，与传统结构不同的是，在夹紧密封部分20b 1和20b 2与钨电极26A和26B之间的接合表面附近的区域中不会留下很大的压缩应力。 在由于残余压缩应力而形成电弧管体20的裂纹的情况下，裂纹被限制在与接合面相邻的局部部分。 结果，裂纹没有扩大到达电弧管体20的表面。
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公开(公告)号：US06456008B1
公开(公告)日：2002-09-24
申请号：US09593152
申请日：2000-06-14
IPC分类号： H01J1720
CPC分类号： H01J61/125 , F21S41/17 , F21W2102/00 , H01J61/827
摘要： The amount of a metal halide to be enclosed in a generally ellipsoidal discharge space 24 within a discharge vessel 20a is set in the range 0.006-0.01 mg per unit volume (&mgr;l) of the discharge space 24. If the amount is less than 0.01 mg/&mgr;l, the deposit of metal halide 32 on the inner surface of the discharge space 20a in its lowest position midway between the narrow end portions thereof will not cause “shunting” of the arc between the electrodes 26A, 26B. As a result, the arc is effectively prevented from fizzling out after the metal halide lamp is switched on. To ensure that the metal halide lamp produces the intended luminous flux and color of light, the amount of the metal halide to be enclosed in the discharge space 24 should not be lower than 0.006 mg/&mgr;l.
摘要翻译： 包封在放电容器20a内的通常椭圆形放电空间24中的金属卤化物的量设定在放电空间24的每单位体积（mul）的0.006-0.01mg的范围内。如果该量小于0.01mg / mul，金属卤化物32在其放电空间20a的内表面之间的最小位置在其窄端部分之间的沉积物不会在电极26A，26B之间产生“分流”电弧。 结果，在金属卤化物灯接通之后，有效地防止电弧发生闪烁。 为了确保金属卤化物灯产生预期的光通量和光的颜色，要封装在放电空间24中的金属卤化物的量不应低于0.006mg / mul。
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公开(公告)号：US06707239B2
公开(公告)日：2004-03-16
申请号：US09995562
申请日：2001-11-29
IPC分类号： H01J550
CPC分类号： H01J61/368 , H01J9/326
摘要： An arc tube that effectively prevents a metal halide from being deposited in a light emitting tube portion, causing the change of a light emitting color or the generation of lighting failures in an arc tube. An axial distance L1 from a neck portion 20C of an arc tube body formed between a light emitting tube portion 20A and a pinch seal portion 24B of the arc tube body to a step-down plane portion 20Ba2 of each pinch seal surface 20Ba in a pinch seal portion 20B is set to 1 mm or less. During pinch seal, consequently, a sufficient pinching pressure is applied to a electrode 26, such as a tungsten electrode up to a portion close to a tip portion thereof. Thus, it is possible to reduce the volume of an almost wedge-shaped slit 24a formed around the tungsten electrode 26 on an end in the axial direction of a discharge space 24, thereby decreasing the amount of a metal halide deposited on the slit 24a.
摘要翻译： 一种电弧管，其有效地防止金属卤化物沉积在发光管部分中，导致发光颜色的变化或电弧管中的发光故障的产生。与电弧的颈部20C的轴向距离L1 在发光管部20A和发光管体的压紧密封部24B之间形成的管体与夹紧密封部20B中的每个夹紧密封面20Ba的降压面部20Ba2的距离设定为1mm以下。 因此，在夹紧密封期间，向电极26（例如钨电极）施加足够的夹持压力，直到其末端部分附近的部分。 因此，可以减小在放电空间24的轴向端部上形成的钨电极26周围的几乎楔形的狭缝24a的体积，从而减少沉积在狭缝24a上的金属卤化物的量。
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公开(公告)号：US06580200B2
公开(公告)日：2003-06-17
申请号：US09878941
申请日：2001-06-13
IPC分类号： H01J6130
摘要： A discharge bulb including: an arc tube having a light emitting portion constructed in a manner that a light emitting substance is enclosed therein by pinch-sealing the arc tube, and discharge electrodes are oppositely arranged therein; and a shroud glass tube hermetically sealing and covering the arc tube, so as to form a space between the shroud glass tube and the arc tube. And a water content or pressure of gas enclosed in the sealed space is specified.
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公开(公告)号：US06411037B1
公开(公告)日：2002-06-25
申请号：US09612907
申请日：2000-07-10
IPC分类号： H01J1718
CPC分类号： H01J61/368 , H01J9/326
摘要： A method of manufacturing an arc tube for a discharge lamp device. The method comprises: inserting a first electrode assembly having an electrode, a molybdenum foil and a molybdenum lead wire connected integrally in series from a first open end of a glass pipe for the arc tube having a swollen chamber portion formed in a middle part in a longitudinal direction such that a tip of the electrode of the first electrode assembly is protruded into the chamber portion; introducing an antioxidant gas from a second open end of the glass pipe into the glass pipe; inserting the first open end of the glass pipe into a gas chamber to which the antioxidant gas is to be supplied; and pinch-sealing a first region including the molybdenum foil of the first electrode assembly in the glass pipe for a primary pinch seal with holding the first open end of the glass pipe in an antioxidant gas atmosphere.
摘要翻译： 一种制造用于放电灯装置的电弧管的方法。所述方法包括：将具有电极，钼箔和钼引线的第一电极组件从用于电弧的玻璃管的第一开口端串联连接成一体 管，其具有形成在纵向方向上的中间部分中的膨胀室部分，使得第一电极组件的电极的尖端突出到室部分中;将抗氧化气体从玻璃管的第二开口端引入玻璃 将玻璃管的第一开口端插入到要供应抗氧化剂气体的气室中; 并且将玻璃管的第一开口端保持在抗氧化剂气体气氛中，将包括第一电极组件的第一电极组件的钼箔的第一区域封装在用于初级夹紧密封的玻璃管中。
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