公开(公告)号：US20230024402A1

公开(公告)日：2023-01-26

申请号：US17758440

申请日：2021-01-06

Applicant: Aladdin Manufacturing Corporation

Inventor： Michael E. Bell

IPC: B32B37/24 ,  B32B5/02 ,  B32B5/26 ,  B32B27/12 ,  B32B27/32 ,  B32B27/20 ,  B32B37/02 ,  B32B37/15 ,  D06N3/00 ,  D06N3/04 ,  A47G27/02

Abstract: A low-weight carpet or carpet tile and process for making the same, wherein the carpet or carpet tile comprises a facecloth having a plurality of face yarns tufted through a primary backing, a low-viscosity polyolefin coating layer applied to the primary backing, a reinforcing scrim layer, and an extruded polyolefin sheet. The top surface and bottom surface of the carpet tile are defined by the facecloth and either the extruded polyolefin sheet or the reinforcing scrim layer, respectively. The entire multi-layer web is then passed through a nip to compress the layers together, and the entire web is chilled before optionally being cut into tiles.

公开(公告)号：US20220396915A1

公开(公告)日：2022-12-15

申请号：US17760059

申请日：2021-02-03

Applicant: Aladdin Manufacturing Corporation

Inventor： Michael E. Bell

IPC: D06N3/00 ,  D06N7/00

Abstract: A carpet tile and process for making the same, wherein the carpet tile comprises a facecloth having a plurality of face yarns tufted through a primary backing, an extruded polymer secondary backing layer, and a cushion, comprising a reinforcing scrim layer within a polymer layer. The top surface and bottom surface of the carpet tile are defined by the facecloth and the cushion, respectively. A polymer-based resin is extruded onto the facecloth to form an at least substantially uniform secondary backing layer, and the cushion is laid onto the extruded polymer secondary backing layer while the extruded polymer secondary backing layer remains above a softening temperature for the resin. The entire multi-layer web is then passed through a nip to embed the reinforcing scrim layer into the extruded polymer secondary layer, and the entire web is chilled.

公开(公告)号：US11649587B2

公开(公告)日：2023-05-16

申请号：US16642314

申请日：2018-09-12

Applicant: Aladdin Manufacturing Corporation

Inventor： Michael Christopher Gallman ,  Michael E. Bell

IPC: B32B5/02 ,  B32B27/32 ,  B32B37/10 ,  A47G27/02 ,  B32B37/15 ,  D06N7/00 ,  B32B38/00 ,  B32B27/20 ,  B29C48/00 ,  B29C48/88 ,  B29L31/00

CPC classification number: D06N7/0076 ,  A47G27/0293 ,  B29C48/0021 ,  B29C48/0022 ,  B29C48/914 ,  B32B5/022 ,  B32B27/205 ,  B32B27/32 ,  B32B37/10 ,  B32B37/15 ,  B32B38/0004 ,  D06N7/0081 ,  B29L2031/7322 ,  B32B2038/0052 ,  B32B2262/0276 ,  B32B2262/101 ,  B32B2471/02 ,  D06N2201/082 ,  D06N2201/10 ,  D06N2203/042

Abstract: A low-weight carpet tile and process for making the same, wherein the carpet tile comprises a facecloth having a plurality of face yarns tufted through a primary backing, an extruded polymer secondary backing layer, and a reinforcing scrim layer partially embedded within the extruded polymer secondary backing layer. The top surface and bottom surface of the carpet tile are defined by the facecloth and the reinforcing scrim layer, respectively. A polymer-based resin is extruded onto the facecloth to form an at least substantially uniform secondary backing layer, and the reinforcing scrim layer is laid onto the extruded polymer secondary backing layer while the extruded polymer secondary backing layer remains above a softening temperature for the resin. The entire multi-layer web is then passed through a nip to embed the reinforcing scrim layer into the extruded polymer secondary layer, and the entire web is chilled.

公开(公告)号：US20200308762A1

公开(公告)日：2020-10-01

申请号：US16642314

申请日：2018-09-12

Applicant: Aladdin Manufacturing Corporation

Inventor： Mike Gallman ,  Michael E. Bell

IPC: D06N7/00 ,  B32B5/02 ,  B32B27/32 ,  B32B37/10 ,  B32B37/15 ,  B32B38/00 ,  B32B27/20 ,  A47G27/02 ,  B29C48/00 ,  B29C48/88

Abstract: A low-weight carpet tile and process for making the same, wherein the carpet tile comprises a facecloth having a plurality of face yarns tufted through a primary backing, an extruded polymer secondary backing layer, and a reinforcing scrim layer partially embedded within the extruded polymer secondary backing layer. The top surface and bottom surface of the carpet tile are defined by the facecloth and the reinforcing scrim layer, respectively. A polymer-based resin is extruded onto the facecloth to form an at least substantially uniform secondary backing layer, and the reinforcing scrim layer is laid onto the extruded polymer secondary backing layer while the extruded polymer secondary backing layer remains above a softening temperature for the resin. The entire multi-layer web is then passed through a nip to embed the reinforcing scrim layer into the extruded polymer secondary layer, and the entire web is chilled.

公开(公告)号：US12241201B2

公开(公告)日：2025-03-04

申请号：US17760059

申请日：2021-02-03

Applicant: Aladdin Manufacturing Corporation

Inventor： Michael E. Bell

IPC: B29C65/00 ,  B32B37/10 ,  B32B37/15 ,  D06N3/00 ,  D06N7/00 ,  B29C65/48 ,  B32B37/24 ,  B32B37/26

Abstract: A carpet tile and process for making the same, wherein the carpet tile comprises a facecloth having a plurality of face yarns tufted through a primary backing, an extruded polymer secondary backing layer, and a cushion, comprising a reinforcing scrim layer within a polymer layer. The top surface and bottom surface of the carpet tile are defined by the facecloth and the cushion, respectively. A polymer-based resin is extruded onto the facecloth to form an at least substantially uniform secondary backing layer, and the cushion is laid onto the extruded polymer secondary backing layer while the extruded polymer secondary backing layer remains above a softening temperature for the resin. The entire multi-layer web is then passed through a nip to embed the reinforcing scrim layer into the extruded polymer secondary layer, and the entire web is chilled.

公开(公告)号：US20230243094A1

公开(公告)日：2023-08-03

申请号：US18296748

申请日：2023-04-06

Applicant: ALADDIN MANUFACTURING CORPORATION

Inventor： Michael Christopher Gallman ,  Michael E. Bell

IPC: D06N7/00 ,  B32B5/02 ,  B32B27/32 ,  B32B37/10 ,  B32B37/15 ,  B32B38/00 ,  B32B27/20 ,  A47G27/02 ,  B29C48/00 ,  B29C48/88

CPC classification number: D06N7/0076 ,  B32B5/022 ,  B32B27/32 ,  B32B37/10 ,  B32B37/15 ,  B32B38/0004 ,  B32B27/205 ,  A47G27/0293 ,  B29C48/0021 ,  B29C48/0022 ,  B29C48/914 ,  D06N7/0081 ,  B29L2031/7322

Abstract: A low-weight carpet tile and process for making the same, wherein the carpet tile comprises a facecloth having a plurality of face yarns tufted through a primary backing, an extruded polymer secondary backing layer, and a reinforcing scrim layer partially un embedded within the extruded polymer secondary backing layer. The top surface and bottom surface of the carpet tile are defined by the facecloth and the reinforcing scrim layer, respectively. A polymer-based resin is extruded onto the facecloth to form an at least substantially uniform secondary backing layer, and the reinforcing scrim layer is laid onto the extruded polymer secondary backing layer while the extruded polymer secondary backing layer remains above a softening temperature for the resin. The entire multi-layer web is then passed through a nip to embed the reinforcing scrim layer into the extruded polymer secondary layer, and the entire web is chilled.

公开(公告)号：US20250027268A1

公开(公告)日：2025-01-23

申请号：US18907108

申请日：2024-10-04

Applicant: Aladdin Manufacturing Corporation

Inventor： Michael E. Bell

IPC: D06N3/00 ,  B29C65/00 ,  B29C65/48 ,  B32B37/10 ,  B32B37/15 ,  B32B37/24 ,  B32B37/26 ,  D06N7/00

Abstract: A carpet tile and process for making the same, wherein the carpet tile comprises a facecloth having a plurality of face yarns tufted through a primary backing, an extruded polymer secondary backing layer, and a cushion, comprising a reinforcing scrim layer within a polymer layer. The top surface and bottom surface of the carpet tile are defined by the facecloth and the cushion, respectively. A polymer-based resin is extruded onto the facecloth to form an at least substantially uniform secondary backing layer, and the cushion is laid onto the extruded polymer secondary backing layer while the extruded polymer secondary backing layer remains above a softening temperature for the resin. The entire multi-layer web is then passed through a nip to embed the reinforcing scrim layer into the extruded polymer secondary layer, and the entire web is chilled.

公开(公告)号：US20230304220A1

公开(公告)日：2023-09-28

申请号：US18296757

申请日：2023-04-06

Applicant: ALADDIN MANUFACTURING CORPORATION

Inventor： Michael Christopher Gallman ,  Michael E. Bell

IPC: D06N7/00 ,  B32B5/02 ,  B32B27/32 ,  B32B37/10 ,  B32B37/15 ,  B32B38/00 ,  B32B27/20 ,  A47G27/02 ,  B29C48/00 ,  B29C48/88

CPC classification number: D06N7/0076 ,  A47G27/0293 ,  B29C48/0021 ,  B29C48/0022 ,  B29C48/914 ,  B32B5/022 ,  B32B27/205 ,  B32B27/32 ,  B32B37/10 ,  B32B37/15 ,  B32B38/0004 ,  D06N7/0081 ,  B29L2031/7322

Abstract: A low-weight carpet tile and process for making the same, wherein the carpet tile comprises a facecloth having a plurality of face yarns tufted through a primary backing, an extruded polymer secondary backing layer, and a reinforcing scrim layer partially embedded within the extruded polymer secondary backing layer. The top surface and bottom surface of the carpet tile are defined by the facecloth and the reinforcing scrim layer, respectively. A polymer-based resin is extruded onto the facecloth to form an at least substantially uniform secondary backing layer, and the reinforcing scrim layer is laid onto the extruded polymer secondary backing layer while the extruded polymer secondary backing layer remains above a softening temperature for the resin. The entire multi-layer web is then passed through a nip to embed the reinforcing scrim layer into the extruded polymer secondary layer, and the entire web is chilled.