Abstract:
A thermoplastic article can be mounted to a support structure by a fastener. The article includes a molded body having a length. The molded body also has an attachment surface configured to face the support structure and a show surface opposite the attachment surface. The molded body defines an interior channel separating the attachment surface and the show surface. The article also includes a attachment boss coupled to and extending from the attachment surface for receiving the fastener to mount the article to the support structure. The attachment boss extends through the attachment surface and into the interior channel of the molded body for reinforcing the attachment boss at the attachment surface.
Abstract:
An article for mounting to a support structure via a fastener, comprising a molded body made from a first thermoplastic material and having a length. The molded body also has an attachment surface spaced from the support structure and a show surface opposite the attachment surface. The article contains a fastening insert made of a second thermoplastic material and disposed within the molded body for receiving the fastener to mount the article to the support structure. The fastening insert has a flange extending along the length of the molded body. The fastening insert also has a boss coupled to and extending from the flange and the attachment surface for receiving the fastener. The flange defines a plurality of holes with the first thermoplastic material disposed in the holes for anchoring the fastening insert in the molded body.
Abstract:
A frictional weld joint couples together first and second body portions of an article. The first body portion has a first nominal wall thickness and a first joint surface. The second body portion has a second nominal wall thickness and a second joint surface. A total bead height is defined between the joint surfaces. A first bead extends from the first joint surface defining a first bead height. A second bead extends from the second joint surface and is coupled to the first bead. A final second bead height is defined between the first bead and the second joint surface. A ratio of the first bead height to the final second bead height is of from about 0.40 to about 1.70. A ratio of the total bead height to at least one of the first and second nominal wall thicknesses is equal to or less than 6.00.
Abstract:
A thermoplastic article can be mounted to a support structure by a fastener. The article includes a molded body having a length. The molded body also has an attachment surface configured to face the support structure and a show surface opposite the attachment surface. The molded body defines an interior channel separating the attachment surface and the show surface. The article also includes a attachment boss coupled to and extending from the attachment surface for receiving the fastener to mount the article to the support structure. The attachment boss extends through the attachment surface and into the interior channel of the molded body for reinforcing the attachment boss at the attachment surface.
Abstract:
A thermoplastic wheel hub (10) includes a center hub (26) for attachment to a wheel bearing (20) of a vehicle. The center hub (26) has a central shaft aperture (28) extending axially therethough and a plurality of lug apertures (30) spaced radially from and circumferentially about the central shaft aperture (28). The thermoplastic wheel hub (10) also includes a plurality of ribs (40) extending radially outwardly from the center hub (26). The thermoplastic wheel hub (10) further includes a cylindrical tire mount (46) connected to the ribs and extending axially in substantially a plane for mounting a non-pneumatic tire (12) thereon.
Abstract:
A frictional weld joint couples together first and second body portions of an article. The first body portion has a first nominal wall thickness and a first joint surface. The second body portion has a second nominal wall thickness and a second joint surface. A total bead height is defined between the joint surfaces. A first bead extends from the first joint surface defining a first bead height. A second bead extends from the second joint surface and is coupled to the first bead. A final second bead height is defined between the first bead and the second joint surface. A ratio of the first bead height to the final second bead height is of from about 0.40 to about 1.70. A ratio of the total bead height to at least one of the first and second nominal wall thicknesses is equal to or less than 6.00.
Abstract:
An article for mounting to a support structure via a fastener-includes a molded body made from a first thermoplastic material. The molded body has a length. The molded body also has an attachment surface spaced from the support structure and a show surface opposite the attachment surface. The article also includes a fastening insert made of a second thermoplastic material and disposed within the molded body for receiving the fastener to mount the article to the support structure. The fastening insert has a flange extending along the length of the molded body. The fastening insert also has a boss coupled to and extending from the flange and the attachment surface for receiving the fastener. The flange defines a plurality of holes with the first thermoplastic material disposed in the holes for anchoring the fastening insert in the molded body.
Abstract:
A frictional weld joint couples first and second body portions of an article together. The frictional weld joint comprises a first bead extending from the first body portion of the article and a second bead extending from the second body portion of the article. The second bead has an interior stem and an exterior stem space from the interior stem defining a cavity therebetween. The first and second beads are placed in contact with each other with the centerline of the second bead offset from the centerline of the first bead. A force is applied to either the first or second body portions to generate friction between the first and second beads to plastically displace the first and second beads. The force is removed for fusing the first and second beads together to couple together the first and the second body portions of the article.