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公开(公告)号：US09333588B2
公开(公告)日：2016-05-10
申请号：US13016012
申请日：2011-01-28
申请人： Blair E. Carlson , Pei-Chung Wang , David S. Yang
发明人： Blair E. Carlson , Pei-Chung Wang , David S. Yang
CPC分类号： B23K11/115 , B23K11/166 , B23K11/3009
摘要： Methods of crack avoidance during resistance spot welding are provided. The compressive stress from the spot welding is distributed across an electrode assembly having an enlarged footprint. The electrode assembly includes a conductive core and a non-conductive cover. The delivery of current through the electrode assembly is localized to the conductive core.
摘要翻译： 提供了电阻点焊过程中的避免裂纹的方法。 来自点焊的压缩应力分布在具有放大足迹的电极组件上。 电极组件包括导电芯和非导电盖。 通过电极组件的电流的传送被定位到导电芯。
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公开(公告)号：US20120193331A1
公开(公告)日：2012-08-02
申请号：US13016012
申请日：2011-01-28
申请人： Blair E. Carlson , Pei-Chung Wang , David S. Yang
发明人： Blair E. Carlson , Pei-Chung Wang , David S. Yang
IPC分类号： B23K11/11
CPC分类号： B23K11/115 , B23K11/166 , B23K11/3009
摘要： Methods of crack avoidance during resistance spot welding are provided. The compressive stress from the spot welding is distributed across an electrode assembly having an enlarged footprint. The electrode assembly includes a conductive core and a non-conductive cover. The delivery of current through the electrode assembly is localized to the conductive core.
摘要翻译： 提供了电阻点焊过程中的避免裂纹的方法。 来自点焊的压缩应力分布在具有放大足迹的电极组件上。 电极组件包括导电芯和非导电盖。 通过电极组件的电流的传送被定位到导电芯。
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公开(公告)号：US09024227B2
公开(公告)日：2015-05-05
申请号：US13227511
申请日：2011-09-08
申请人： Blair E. Carlson , Pei-Chung Wang
发明人： Blair E. Carlson , Pei-Chung Wang
CPC分类号： B23K11/3018 , B23K11/3054 , B23K35/002 , B23K35/0261 , C22C19/00
摘要： An apparatus for resistance welding with a welder includes a heat pipe including a hollow tube and a weld electrode fitted around a portion of the heat pipe. The weld electrode and heat pipe are conductively coupled to conduct heat across an inner surface of the weld electrode.
摘要翻译： 一种用焊接机进行电阻焊接的装置包括：热管，其包括中空管和围绕热管的一部分安装的焊接电极。 焊接电极和热管导电耦合以在焊接电极的内表面上传导热量。
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公开(公告)号：US08662141B2
公开(公告)日：2014-03-04
申请号：US13080845
申请日：2011-04-06
申请人： Blair E. Carlson , Pei-Chung Wang
发明人： Blair E. Carlson , Pei-Chung Wang
IPC分类号： B22D19/04
CPC分类号： F16B19/086 , B21J15/025 , B22D19/04 , B29C65/562 , B29C65/8253 , B29C66/721 , B29C70/76 , B29L2031/30 , F16B5/04 , Y10T29/49835 , Y10T29/49956 , Y10T428/12271 , Y10T428/22
摘要： One or more ductile metal inserts may be selectively incorporated into articles of limited ductility, including castings and molded polymers. The inserts are positioned at joint locations for joining of the article to other articles using self-piercing riveting (SPR). The inserts are of suitable ductility, thickness and strength to receive and retain self-piercing rivets and enable a strong riveted joint between the article and a second article. In an embodiment the articles are magnesium alloy castings formed by any of sand casting, die casting and semi-solid metal casting. The chemical composition of the insert may be informed by the anticipated corrosive environment of the joint and the casting temperature of the magnesium alloy. For magnesium alloy castings which may be exposed to corrosive environments, aluminum alloy inserts are preferred.
摘要翻译： 一个或多个延性金属插入物可以选择性地掺入有限延展性的制品中，包括铸件和模塑聚合物。 插入件定位在接合位置，用于使用自穿孔铆接（SPR）将制品与其他制品接合。 插入件具有合适的延展性，厚度和强度以接收和保持自穿孔铆钉，并且能够在物品和第二制品之间形成牢固的铆接接头。 在一个实施例中，制品是通过砂铸，压铸和半固体金属铸造中的任何一种形成的镁合金铸件。 插入物的化学成分可以通过接头的预期腐蚀环境和镁合金的铸造温度通知。 对于可能暴露于腐蚀性环境的镁合金铸件，优选铝合金刀片。
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公开(公告)号：US08528187B2
公开(公告)日：2013-09-10
申请号：US13162625
申请日：2011-06-17
申请人： Pei-Chung Wang , David Yang , Jeff Wang , Blair E. Carlson
发明人： Pei-Chung Wang , David Yang , Jeff Wang , Blair E. Carlson
CPC分类号： B21D39/031
摘要： A method of joining multiple components includes stacking the components vertically. Each component includes two opposite substantially planar surfaces that are arranged in a column when the components are stacked. The method also includes placing the stacked components in a clinch-crimping apparatus having a first punch, a second punch, and a crimping element. The method also includes displacing a section of the substantially planar surfaces of the stacked components by driving the first punch in a first direction that is substantially perpendicular to the surfaces. The method additionally includes retracting the first punch from the displaced section and crimping the displaced section by the crimping element to form a crush initiator. The method additionally includes disengaging the crimping element from the crimped, displaced section. Furthermore, the method includes clinching the crimped, displaced section by driving the second punch in a second direction that is opposite to the first direction.
摘要翻译： 连接多个组件的方法包括垂直堆叠组件。 每个部件包括两个相对的基本平坦的表面，当组件堆叠时，该表面布置成一列。 该方法还包括将堆叠的部件放置在具有第一冲头，第二冲头和压接元件的夹紧压接装置中。 该方法还包括通过沿基本上垂直于表面的第一方向驱动第一冲头来移动堆叠部件的基本平坦的表面的一部分。 该方法另外包括从移位部分缩回第一冲头并且通过压接元件压接位移部分以形成挤压引发器。 该方法另外包括使压接元件从卷曲的位移部分脱离。 此外，该方法包括通过沿与第一方向相反的第二方向驱动第二冲头来夹紧卷曲的移位部分。
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公开(公告)号：US20130062319A1
公开(公告)日：2013-03-14
申请号：US13227511
申请日：2011-09-08
申请人： Blair E. Carlson , Pei-Chung Wang
发明人： Blair E. Carlson , Pei-Chung Wang
CPC分类号： B23K11/3018 , B23K11/3054 , B23K35/002 , B23K35/0261 , C22C19/00
摘要： An apparatus for resistance welding with a welder includes a heat pipe including a hollow tube and a weld electrode fitted around a portion of the heat pipe. The weld electrode and heat pipe are conductively coupled to conduct heat across an inner surface of the weld electrode.
摘要翻译： 一种用焊接机进行电阻焊接的装置包括：热管，其包括中空管和围绕热管的一部分安装的焊接电极。 焊接电极和热管导电耦合以在焊接电极的内表面上传导热量。
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公开(公告)号：US20120317786A1
公开(公告)日：2012-12-20
申请号：US13162625
申请日：2011-06-17
申请人： Pei-Chung Wang , David Yang , Jeff Wang , Blair E. Carlson
发明人： Pei-Chung Wang , David Yang , Jeff Wang , Blair E. Carlson
CPC分类号： B21D39/031
摘要： A method of joining multiple components includes stacking the components vertically. Each component includes two opposite substantially planar surfaces that are arranged in a column when the components are stacked. The method also includes placing the stacked components in a clinch-crimping apparatus having a first punch, a second punch, and a crimping element. The method also includes displacing a section of the substantially planar surfaces of the stacked components by driving the first punch in a first direction that is substantially perpendicular to the surfaces. The method additionally includes retracting the first punch from the displaced section and crimping the displaced section by the crimping element to form a crush initiator. The method additionally includes disengaging the crimping element from the crimped, displaced section. Furthermore, the method includes clinching the crimped, displaced section by driving the second punch in a second direction that is opposite to the first direction.
摘要翻译： 连接多个组件的方法包括垂直堆叠组件。 每个部件包括两个相对的基本平坦的表面，当组件堆叠时，该表面布置成一列。 该方法还包括将堆叠的部件放置在具有第一冲头，第二冲头和压接元件的夹紧压接装置中。 该方法还包括通过沿基本上垂直于表面的第一方向驱动第一冲头来移动堆叠部件的基本平坦的表面的一部分。 该方法另外包括从移位部分缩回第一冲头并且通过压接元件压接位移部分以形成挤压引发器。 该方法另外包括使压接元件从卷曲的位移部分脱离。 此外，该方法包括通过沿与第一方向相反的第二方向驱动第二冲头来夹紧卷曲的移位部分。
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公开(公告)号：US20120258328A1
公开(公告)日：2012-10-11
申请号：US13080845
申请日：2011-04-06
申请人： Blair E. Carlson , Pei-Chung Wang
发明人： Blair E. Carlson , Pei-Chung Wang
CPC分类号： F16B19/086 , B21J15/025 , B22D19/04 , B29C65/562 , B29C65/8253 , B29C66/721 , B29C70/76 , B29L2031/30 , F16B5/04 , Y10T29/49835 , Y10T29/49956 , Y10T428/12271 , Y10T428/22
摘要： One or more ductile metal inserts may be selectively incorporated into articles of limited ductility, including castings and molded polymers. The inserts are positioned at joint locations for joining of the article to other articles using self-piercing riveting (SPR). The inserts are of suitable ductility, thickness and strength to receive and retain self-piercing rivets and enable a strong riveted joint between the article and a second article. In an embodiment the articles are magnesium alloy castings formed by any of sand casting, die casting and semi-solid metal casting. The chemical composition of the insert may be informed by the anticipated corrosive environment of the joint and the casting temperature of the magnesium alloy. For magnesium alloy castings which may be exposed to corrosive environments, aluminum alloy inserts are preferred.
摘要翻译： 一个或多个延性金属插入物可以选择性地掺入有限延展性的制品中，包括铸件和模塑聚合物。 插入件定位在接合位置，用于使用自穿孔铆接（SPR）将制品与其他制品接合。 插入件具有合适的延展性，厚度和强度以接收和保持自穿孔铆钉，并且能够在物品和第二制品之间形成牢固的铆接接头。 在一个实施例中，制品是通过砂铸，压铸和半固体金属铸造中的任何一种形成的镁合金铸件。 插入物的化学成分可以通过接头的预期腐蚀环境和镁合金的铸造温度通知。 对于可能暴露于腐蚀性环境的镁合金铸件，优选铝合金刀片。
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9.发明申请SYSTEMS AND METHODS FOR ADAPTIVE PROCESS CONTROL USING A TARGET KINEMATICS PROFILE IN WELDING TOGETHER MULTIPLE POLYMERIC WORKPIECES 有权使用目标动力学曲线进行自适应过程控制的系统和方法焊接多个聚合物工件公开(公告)号：US20150068660A1
公开(公告)日：2015-03-12
申请号：US14476310
申请日：2014-09-03
CPC分类号： B29C66/90 , B29C65/08 , B29C66/1122 , B29C66/3024 , B29C66/43 , B29C66/71 , B29C66/712 , B29C66/721 , B29C66/7212 , B29C66/73116 , B29C66/7392 , B29C66/73921 , B29C66/742 , B29C66/8242 , B29C66/8246 , B29C66/83221 , B29C66/9221 , B29C66/92443 , B29C66/9261 , B29C66/92921 , B29C66/961 , B29C66/9672 , B29C66/9674 , B29K2101/12 , B29K2105/253 , B29K2309/08 , B29K2307/04 , B29K2023/06 , B29K2023/065 , B29K2055/02 , B29K2067/003 , B29K2067/006 , B29K2069/00 , B29K2077/00
摘要： An ultrasonic welding system, for welding together two workpieces wherein at least one of the workpieces includes a polymeric composite, comprising an energy applicator positioned along an action axis so that, in operation, ultrasonic vibrations transmitted from the energy applicator during a welding routine, are transmitted to the workpieces generally at and/or adjacent the axis. The system also includes a primary, course-control, actuator positioned along action axis so that a first load, output by the primary actuator, acts along the system action axis. The system further comprises a secondary, fine-control, actuator positioned along the system action axis so that a second load output, by the secondary actuator, acts along the axis. And the system comprises a controller for providing first command signals and second command signals to the primary actuator and second actuator to control them to effect loads on the workpieces, during the welding routine and along the axis.
摘要翻译： 一种用于将两个工件焊接在一起的超声波焊接系统，其中至少一个工件包括聚合复合材料，包括沿着作用轴线定位的能量施加器，使得在操作中，在焊接程序期间从能量施加器传递的超声波振动是 通常在轴上和/或邻近轴线传递到工件。 该系统还包括沿着动作轴线定位的主要的行程控制致动器，使得由主致动器输出的第一负载沿着系统作用轴线起作用。 该系统还包括沿着系统作用轴定位的辅助精密控制致动器，使得辅助致动器的第二负载输出沿轴线作用。 并且该系统包括一个控制器，该控制器用于在焊接程序期间和沿着轴线向第一致动器和第二致动器提供第一命令信号和第二命令信号以控制它们在工件上实现负载。
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公开(公告)号：US08466386B2
公开(公告)日：2013-06-18
申请号：US11539969
申请日：2006-10-10
申请人： Pei-Chung Wang , John D. Fickes
发明人： Pei-Chung Wang , John D. Fickes
IPC分类号： B23K11/00
CPC分类号： B23P6/00 , B23K9/0026 , B23K11/002
摘要： A method of repairing a bonded metallic structure having a first metallic member bonded to a second metallic member is provided. The method includes the steps of: A) forming a hole in at least one of the first metallic member and second metallic member, wherein said hole is sufficiently configured to receive a slug; B) inserting said slug into said hole; and C) passing electrical current through said slug of sufficient intensity to promote melting at the interface between the first metallic member, second metallic member, and said slug, thereby securing the first metallic member with respect to the second metallic member. Alternately, the method may include: D) positioning said slug near said hole; E) passing electrical current through said slug of sufficient intensity to promote arcing between said slug and the bonded metallic structure; and F) inserting said slug into said hole thereby securing the first metallic member with respect to the second metallic member.
摘要翻译： 提供一种修复具有接合到第二金属构件的第一金属构件的接合金属结构的方法。 该方法包括以下步骤：A）在第一金属构件和第二金属构件中的至少一个中形成孔，其中所述孔被充分构造成容纳块塞; B）将所述块插入所述孔中; 以及C）使足够强度的电流通过所述块状物，以在第一金属构件，第二金属构件和所述块之间的界面处促进熔化，从而相对于第二金属构件固定第一金属构件。 或者，该方法可以包括：D）将所述块塞定位在所述孔附近; E）使足够强度的电流通过所述块，以促进所述块和结合的金属结构之间的电弧; 和F）将所述块插入所述孔中，从而相对于第二金属构件固定第一金属构件。
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