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公开(公告)号:US20180001236A1
公开(公告)日:2018-01-04
申请号:US15201299
申请日:2016-07-01
Applicant: Caterpillar Inc.
Inventor: Thierry A. Marchione , Brent D. Widder , Rahul Gami
Abstract: A filter element for the filtration of fluids can be manufactured from powdered metal using a laser manufacturing process. The powdered metal is deposited in a layer on fabrication platform and a laser beam is directed toward the layer of material so that the powdered metal granules fuse together to form a first component of the filter element. Successive layers of powdered metal can be deposited over the first component and also fused with the laser beam to form additional components. During the manufacturing process, the power or scan rate of the laser beam many be changed so that the formed layers of the filter element may have different porosity characteristics, for example, with certain portions being fluid permeable and other portions being fluid impermeable.
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公开(公告)号:US20150251277A1
公开(公告)日:2015-09-10
申请号:US14197512
申请日:2014-03-05
Applicant: Caterpillar Inc.
Inventor: Thierry A. Marchione , Marion B. Grant, JR.
CPC classification number: F02M61/168 , B23K26/384 , B23K26/389 , F02M61/1846 , F02M2200/8069
Abstract: A method of laser drilling a component is disclosed. The method includes contacting a sacrificial material with the component. The method also includes aligning a laser drilling tool with the sacrificial material and the component. The method further includes incidenting a laser beam on the sacrificial material. The method includes containing a trumpet effect caused by the laser beam within a thickness of the sacrificial material. Further, the method includes forming a reverse tapered orifice within the component. The method also includes removing the sacrificial material from the component.
Abstract translation: 公开了一种激光钻孔组件的方法。 该方法包括使牺牲材料与部件接触。 该方法还包括将激光钻孔工具与牺牲材料和部件对准。 该方法还包括将激光束入射到牺牲材料上。 该方法包括在牺牲材料的厚度内包含由激光束引起的喇叭效应。 此外,该方法包括在部件内形成倒锥形孔。 该方法还包括从组件中去除牺牲材料。
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公开(公告)号:US10857599B2
公开(公告)日:2020-12-08
申请号:US16248518
申请日:2019-01-15
Applicant: Caterpillar Inc.
Inventor: Thierry A. Marchione , Kevin L. Martin , Rohit A. Bhapkar
Abstract: A tool for a boring machine includes an elongated elongated body extending longitudinally from a proximal end to a distal end, the distal end being shaped to receive a cutting tip, and a cavity inside the body. The tool includes a lattice provided within the cavity and a powder provided in the cavity with the lattice.
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公开(公告)号:US20200368814A1
公开(公告)日:2020-11-26
申请号:US16419519
申请日:2019-05-22
Applicant: Caterpillar Inc.
Inventor: Kevin L. MARTIN , Thierry A. Marchione
Abstract: An additive manufacturing method for a part includes forming a pillar by fusing metallic material to form a hollow body portion including a wall having an inner surface and an outer surface and fusing metallic material to form a cap portion extending from a distal end of the body portion. The method includes forming the pillar by fusing metallic material to form a distal portion supported on the cap portion, supporting at least a portion of the part by the pillar, and removing the pillar from the part.
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公开(公告)号:US20150076128A1
公开(公告)日:2015-03-19
申请号:US14552520
申请日:2014-11-25
Applicant: Caterpillar Inc.
Inventor: Thierry A. Marchione , Leon R. Adcock , Huijun Wang
CPC classification number: B23K9/0956 , B23K9/16 , B23K15/002 , B23K15/0026 , B23K15/0046 , B23K26/034 , B23K26/21 , B23K37/0211 , B23K37/0408
Abstract: A welding apparatus for applying consecutive welding beads during a welding operation includes a welding unit including a torch head and a power circuit. The welding apparatus further includes a first pyrometer and a second pyrometer positioned respectively at a first and second pre-determined distance from a tip portion of the torch head, the first and second pyrometers are configured to respectively generate a first temperature signal and a second temperature signal indicative of temperatures of a portion of successive welds. The welding apparatus further includes a controller configured to receive the first temperature signal and the second temperature signal, determine a difference between the first and second temperature signals, set a predetermined threshold based, at least in part, on the determined difference, and adjust a welding parameter of the power circuit, wherein the adjusted welding parameter is lesser than the predetermined threshold.
Abstract translation: 一种用于在焊接操作期间施加连续焊接珠的焊接装置包括:包括炬头和电源电路的焊接单元。 焊接装置还包括分别位于距割炬头的尖端部分的第一和第二预定距离处的第一高温计和第二高温计,第一和第二高温计配置成分别产生第一温度信号和第二温度 指示连续焊接部分的温度的信号。 焊接装置还包括控制器,其配置为接收第一温度信号和第二温度信号,确定第一和第二温度信号之间的差异,至少部分地基于所确定的差异来设置预定阈值,并且调整 电力电路的焊接参数,其中调整后的焊接参数小于预定阈值。
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公开(公告)号:US10569810B2
公开(公告)日:2020-02-25
申请号:US15647409
申请日:2017-07-12
Applicant: Caterpillar Inc.
Inventor: Rahul N. Gami , Ajay Dnyandeo Yadav , Richard K. Huff , Jarrod Delane Neal , Matthew M. Robinson , Tad W. Miller , Brandon C. Brenner , David William Holthaus , Jacob Warner Bell , Michael H. Noble , Edward Patrick Ormiston , Hemant Prasad Mallampalli , Thierry A. Marchione , Michael R. Spengler
Abstract: A node is disclosed. The node may have a core. The node may also have a projection extending from the core. Further the node may have a structural member attached to the projection. The node may also have a top cover having a top recess. The top recess may be configured to receive the structural member. Additionally, the node may have a bottom cover having a bottom recess. The bottom recess may be configured to receive the structural member. In addition the node may have a fastener to connect the top cover and the bottom cover.
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公开(公告)号:US20170190112A1
公开(公告)日:2017-07-06
申请号:US14987516
申请日:2016-01-04
Applicant: Caterpillar Inc.
Inventor: Timothy Thorson , Thierry A. Marchione
IPC: B29C67/00
CPC classification number: B33Y10/00 , B29C64/153 , B29C64/241 , B33Y30/00 , B33Y50/00
Abstract: A system and method for Selective Laser Fusing of a 3D part is disclosed. The system may comprise a platform, a gantry, a dispenser, a first press, a laser configured to emit a laser beam onto powdered material, a positive pressure chamber at least partially surrounding the laser, and a controller. The controller may be configured to: (a) receive data that includes a representation of the 3D part sliced into a plurality of layers; (b) rotate on a path about an axis either the platform or simultaneously each of the dispenser, the first press, the positive pressure chamber and the laser; (c) activate the dispenser to deposit the powdered material during (b); (d) activate the laser to emit during (b) the laser beam onto the powdered material to Fuse the powdered material into a layer of the plurality of layers; and (e) repeat (b)-(d) to make the 3D part.
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公开(公告)号:US09228609B2
公开(公告)日:2016-01-05
申请号:US13968686
申请日:2013-08-16
Applicant: Caterpillar Inc.
Inventor: Andrew Douglas Steinmetz , Daniel Joseph Sordelet , Douglas Trent Weaver , Thierry A. Marchione
CPC classification number: F16C33/14 , B23K26/0608 , B23K26/10 , B23K26/34 , F16C2223/46 , Y10T29/49677
Abstract: A fabrication method is provided for use in making a component. The fabrication method may include generating a laser beam at a first orientation relative to a wear surface of the component to produce a first laser beam spot having a first characteristic, and feeding a cladding material into the first laser beam spot to produce a cladding layer on the wear surface. The fabrication method may also include generating a laser beam at a second orientation relative to the wear surface of the component to produce a second laser beam spot having a second characteristic, and moving the second laser beam spot along the cladding layer to substantially flatten the cladding layer.
Abstract translation: 提供了用于制造组件的制造方法。 制造方法可以包括相对于部件的耐磨表面在第一取向产生激光束,以产生具有第一特性的第一激光束点,并且将包层材料馈送到第一激光束光斑中以产生包层 磨损面。 制造方法还可以包括相对于部件的磨损表面产生具有第二取向的激光束,以产生具有第二特性的第二激光束点,并且沿着包层移动第二激光束点以使包层基本平坦化 层。
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公开(公告)号:US10765975B2
公开(公告)日:2020-09-08
申请号:US15201299
申请日:2016-07-01
Applicant: Caterpillar Inc.
Inventor: Thierry A. Marchione , Brent D. Widder , Rahul Gami
IPC: B01D29/11 , B01D39/20 , B22F3/11 , B22F3/105 , B22F7/06 , B01D35/00 , B01D29/31 , B33Y80/00 , B33Y10/00 , B23K1/005 , B23K1/00
Abstract: A filter element for the filtration of fluids can be manufactured from powdered metal using a laser manufacturing process. The powdered metal is deposited in a layer on fabrication platform and a laser beam is directed toward the layer of material so that the powdered metal granules fuse together to form a first component of the filter element. Successive layers of powdered metal can be deposited over the first component and also fused with the laser beam to form additional components. During the manufacturing process, the power or scan rate of the laser beam many be changed so that the formed layers of the filter element may have different porosity characteristics, for example, with certain portions being fluid permeable and other portions being fluid impermeable.
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公开(公告)号:US09731773B2
公开(公告)日:2017-08-15
申请号:US14645092
申请日:2015-03-11
Applicant: Caterpillar Inc.
Inventor: Rahul N. Gami , Ajay Dnyandeo Yadav , Richard K. Huff , Jarrod Delane Neal , Matthew M. Robinson , Tad W. Miller , Brandon C. Brenner , David William Holthaus , Jacob Warner Bell , Michael H. Noble , Edward Patrick Ormiston , Hemant Prasad Mallampalli , Thierry A. Marchione , Michael R. Spengler
CPC classification number: B62D27/02 , B62D25/00 , B62D65/02 , E04B1/1903
Abstract: A node is disclosed. The node may have a core. The node may also have a projection extending from the core. Further the node may have a structural member attached to the projection. The node may also have a top cover having a top recess. The top recess may be configured to receive the structural member. Additionally, the node may have a bottom cover having a bottom recess. The bottom recess may be configured to receive the structural member. In addition the node may have a fastener to connect the top cover and the bottom cover.
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