Abstract:
The present invention provides a process for managing hydrogen in a hydrocarbon gas to liquid plant. The process includes passing a syngas feed stream produced by a partial oxidation reactor to a Fischer-Tropsch reactor, thereby converting the syngas to hydrocarbon liquids. The hydrogen management process further includes passing a second hydrogen rich stream produced by an auxiliary source to a hydrogen user such as an FT water stripper, an FT catalyst regeneration unit, and an FT product upgrading unit. The auxiliary source could be a process for converting hydrocarbons to syngas, a process for converting hydrocarbons to olefins, a process for converting hydrocarbons to aromatics, a process for catalytically dehydrogenating hydrocarbons, a process for catalytically cracking hydrocarbons, a process for refining petroleum, and a process for converting hydrocarbons to carbon filaments.
Abstract:
Methods for producing clean liquid/wax products from a slurry used in a Fischer-Tropsch reactor are disclosed. In general, one embodiment of the present invention comprises a solid/liquid filtration system having a filter medium comprising a substrate and a filter cake deposited on the substrate, wherein the filter cake is generated by deposition of solids from the slurry. The thickness of the filter cake can be maintained within a desired range by controlling the slurry velocity and/or the pressure differential across the filter medium. This invention relates to a method of operation of such filtration system which increases filtration cycle time and improved filtrate quality resulting in very low solid content in filtrate.
Abstract:
The present invention provides a process for managing hydrogen in a hydrocarbon gas to liquid plant. The process includes feeding a syngas stream produced by a partial oxidation reactor to a Fischer-Tropsch reactor, thereby converting the syngas to hydrocarbon liquids. It also includes passing a substantially oxygen-free feed stream comprising hydrocarbon gas and water to a steam reformer, thereby producing a hydrogen-rich stream. The H2/CO ratio in the syngas feed stream can be adjusted to a desired value by introducing a first portion of the hydrogen-rich stream to the syngas feed stream. A second portion of the hydrogen-rich stream can be passed to one or more hydrogen users, e.g., a catalyst regeneration unit, in the GTL plant.
Abstract:
This invention relates to methods and apparatus for separating liquid products and catalyst particles from a slurry used in a Fischer-Tropsch reactor system. The preferred embodiments of the present invention are characterized by a separation system that uses a sedimentation chamber, which contains at least one inclined channel that enhances the settling of particles within the slurry. The enhanced settling separates the slurry into a catalyst-rich bottom stream and a catalyst-lean overhead stream. The catalyst-rich bottom product stream is preferably recycled to the reactor, while the catalyst-lean overhead stream can be further processed by a secondary separation system to produce valuable synthetic fuels. The inclined channel may be provided by a structure selected from the group consisting of tube, pipe, conduit, sheets, trays, walls, plates, and combinations thereof.
Abstract:
The present invention relates to a method and apparatus for reducing the maximum water concentration in multi-phase reactors operating at Fischer-Tropsch conditions. In a preferred embodiment of the present invention, a method of reducing the maximum concentration of water in a multi-phase reactor containing an expanded slurry bed and a water-rich slurry region for Fisher-Tropsch synthesis includes changing the flow structure of a predetermined region in the reactor. The flow structure may be changed by introducing a mixing enhancing fluid into the predetermined region, installing baffles into the predetermined region, or by other methods known in the art. Preferably the predetermined region is located between null H and H and between null R and R, where H is the height of the expanded slurry bed and R is the radius of the reactor.
Abstract:
The present invention provides a process for controlling the ratio of hydrogen to carbon monoxide in feed streams to reactors that convert syngas to hydrocarbon liquids. The process includes primary syngas production process for converting hydrocarbon gas to syngas comprising hydrogen and carbon monoxide. The process further includes introducing a hydrogen rich stream, a carbon monoxide rich stream, or both produced by an auxiliary source to a feed stream being passed to a reactor for converting the syngas to hydrocarbon liquid, thereby adjusting the H2/CO ratio in the feed stream. Examples of reactors that may be used to convert syngas to hydrocarbon liquids are FT reactors staged in series and oxygenate producing reactors staged in series.
Abstract:
A gas-agitated multiphase reactor system with multiple reaction zones comprising gas-liquid or gas-liquid-solid mixtures that can maximize the production rate while allowing better control of the temperature distribution and better control of the liquid and solid phases in the reactors. Still more particularly, this invention relates to a method for operating a pair of linked gas-agitated slurry reaction zones such that the hydrodynamic behavior and reactor performance of such reactor system are improved compared to that of a conventional slurry bed reactor