Abstract:
Cutting a desired final shape in a glass sheet, wherein the glass sheet is about 0.3 mm or less in thickness by applying a laser beam to the glass and continuously moving the laser relative to the glass along the cutting line. The laser is of a circular shape, and cooling fluid is applied simultaneously with the application of the laser, such that the cooling fluid at least reduces the temperature of the glass in order to propagate a fracture in the glass. The method includes controlling at least one of: (i) an energy density of the laser, (ii) a velocity of the laser relative to the glass along the cutting line, (iii) a fluid flow of the cooling fluid, and (iv) a minimum radius of curvature of the cutting line, such that a B10 edge strength of a cut edge of the glass is at least about 300 MPa.
Abstract:
A method of processing a flexible glass sheet having a thickness of equal to or less than 300 μm includes separating an outer edge portion of the flexible glass sheet from a bonded portion of the flexible glass sheet along a separation path while the bonded portion of the flexible glass sheet remains bonded with respect to a first major surface of a carrier substrate. The step of separating the outer edge portion provides the flexible glass sheet with a new outer edge extending along the separation path. A lateral distance between the new outer edge of the flexible glass sheet and an outer periphery of the first major surface of the carrier substrate is equal to or less than about 750 μm.
Abstract:
Methods and apparatuses for steering flexible glass webs are disclosed. In one embodiment, a steering device for non-contact steering of a glass web having a conveyance direction and a cross direction normal to the conveyance direction includes a fluid injection bar having an elongate axis oriented in a cross direction of the glass web. The steering device also includes a pivot bearing assembly coupled to the fluid injection bar such that the fluid injection bar is pivotable in a plane perpendicular to the conveyance direction of the glass web, an actuator coupled to the fluid injection bar for adjusting the orientation of the fluid injection bar with respect to the glass web, and an edge detection device positioned proximate to an edge of the glass web for evaluating a position of an edge of the glass web.
Abstract:
In one embodiment a method of steering a glass web includes directing the glass web in a conveyance direction on a web conveyance pathway, contacting at least one surface of the glass web with at least one wheel of at least one idler roller, the at least one wheel of the at least one idler roller having an axis of rotation parallel to a surface of the glass web, detecting an angle between a centerline of the glass web and the conveyance direction with an angle measurement device, and modifying an orientation of the at least one idler roller and the at least one wheel about an axis of rotation substantially orthogonal to the web conveyance pathway to shift the glass web based on a detected angle between the centerline of the glass web and the conveyance direction of the web conveyance pathway.
Abstract:
Methods of processing a glass ribbon are provided. The method includes the step of traversing the glass ribbon through a travel path at a predetermined velocity and severing the glass ribbon to create an upstream web and a downstream web. The method further includes the step of increasing a relative velocity of a downstream edge portion with respect to an upstream edge portion to create a gap between an upstream severed edge and a downstream severed edge. In other example methods, a segment of the glass ribbon is removed to create a gap between an upstream severed edge and a downstream severed edge. In still further example methods, an upstream severed edge is directed along a second travel path to create a gap between the upstream severed edge and a downstream severed edge.
Abstract:
Methods and apparatus provide for: cutting a thin glass sheet along a curved cutting line, where the curve is divided into a plurality of line segments; applying a laser beam and continuously moving the laser beam along the cutting line; applying a cooling fluid simultaneously with the application of the laser beam in order to propagate a fracture in the glass sheet along the cutting line; and varying one or more cutting parameters as the laser beam moves from one of the plurality of line segments to a next one of the plurality of line segments, wherein the one or more cutting parameters include at least one of: (i) a power of the laser beam, (ii) a speed of the movement, (iii) a pressure of the cooling fluid, and (iv) a flow rate of the cooling fluid.
Abstract:
A web conveyance apparatus (101) may comprise a first cleaning device (136) with a first exterior suction port (211) laterally positioned outside of a first edge (201a) and facing a footprint (204a) of a first major surface (203a) of a web (103). In further embodiments, a method of manufacturing a web (103) may comprise conveying the web along a direction of a conveyance path and suctioning particles from the first major surface (203a) with a first exterior suction port (211) laterally positioned outside of a first edge (201a) and facing a footprint (204a) of a first major surface (203a) while conveying the web.
Abstract:
Methods and apparatus for cutting a glass sheet along a cutting line into a desired shape. A laser source is configured to apply a laser beam to a beam location on the cutting line of the glass sheet. A source of cooling fluid is configured to apply a cooling fluid to a cooling band on the glass sheet to reduce a temperature of the glass sheet along the cooling path while elevating the temperature of the glass sheet at the beam location with the laser beam. The source of cooling fluid is configured to apply the cooling path as a cooling ring to circumscribe the beam location on the cutting line with the cooling band circumferentially spaced from the beam location while the cooling path and the beam location move simultaneously together in order to propagate a fracture in the glass sheet along the cutting line.
Abstract:
Methods of processing a glass ribbon are provided. The method includes the step of traversing the glass ribbon through a travel path at a predetermined velocity and severing the glass ribbon to create an upstream web and a downstream web. The method further includes the step of increasing a relative velocity of a downstream edge portion with respect to an upstream edge portion to create a gap between an upstream severed edge and a downstream severed edge. In other example methods, a segment of the glass ribbon is removed to create a gap between an upstream severed edge and a downstream severed edge. In still further example methods, an upstream severed edge is directed along a second travel path to create a gap between the upstream severed edge and a downstream severed edge.
Abstract:
Methods and apparatuses for steering flexible glass webs are disclosed. In one embodiment, a steering device for non-contact steering of a glass web having a conveyance direction and a cross direction normal to the conveyance direction includes a fluid injection bar having an elongate axis oriented in a cross direction of the glass web. The steering device also includes a pivot bearing assembly coupled to the fluid injection bar such that the fluid injection bar is pivotable in a plane perpendicular to the conveyance direction of the glass web, an actuator coupled to the fluid injection bar for adjusting the orientation of the fluid injection bar with respect to the glass web, and an edge detection device positioned proximate to an edge of the glass web for evaluating a position of an edge of the glass web.