公开(公告)号：US20160336199A1

公开(公告)日：2016-11-17

申请号：US15107679

申请日：2015-02-23

Applicant: DENSO CORPORATION

Inventor： Tomoyuki HARADA ,  Ryosuke IZUMI ,  Hiroyuki YAMAKAWA

IPC: H01L21/56 ,  H01L23/29 ,  B29C45/14 ,  H01L21/268 ,  H01L23/00 ,  H01L23/31 ,  H01L21/3105

CPC classification number: H01L21/565 ,  B29C45/14311 ,  B29C45/14655 ,  B29C69/00 ,  B29K2063/00 ,  B29K2067/006 ,  B29K2081/04 ,  B29K2105/16 ,  B29K2509/02 ,  B29K2995/0007 ,  B29L2031/3406 ,  H01L21/268 ,  H01L21/3105 ,  H01L21/56 ,  H01L23/293 ,  H01L23/295 ,  H01L23/3107 ,  H01L23/3135 ,  H01L23/3142 ,  H01L24/45 ,  H01L24/48 ,  H01L2224/45124 ,  H01L2224/45144 ,  H01L2224/48091 ,  H01L2224/48177 ,  H01L2224/48247 ,  H01L2924/00014 ,  H01L2924/01013 ,  H01L2924/01029 ,  H01L2924/181 ,  H01L2924/1815 ,  H01L2924/00012 ,  H01L2224/45015 ,  H01L2924/207

Abstract: A surface boundary is formed between a sealed surface of a thermosetting resin member and a thermoplastic resin member to seal the sealed surface. A newly formed surface is formed at the surface boundary by removing a surface layer in the sealed surface. A functional group in the newly formed surface is chemically bound to a functional group in a functional group-containing additive added to a constituent material of the thermoplastic resin member.

Abstract translation: 在热固性树脂构件的密封表面和热塑性树脂构件之间形成表面边界以密封密封表面。 通过去除密封表面中的表面层，在表面边界处形成新形成的表面。 新形成的表面中的官能团与添加到热塑性树脂构件的构成材料中的含官能团的添加剂中的官能团化学键合。

公开(公告)号：US20180154562A1

公开(公告)日：2018-06-07

申请号：US15577811

申请日：2016-05-12

Applicant: DENSO CORPORATION

Inventor： Hiroyuki YAMAKAWA ,  Ryosuke IZUMI

IPC: B29C45/14 ,  B29C65/02 ,  B29C71/04 ,  C08J5/12

CPC classification number: B29C45/14467 ,  B29C35/02 ,  B29C45/14311 ,  B29C45/14418 ,  B29C59/16 ,  B29C65/028 ,  B29C71/04 ,  B29C2035/0838 ,  B29K2101/10 ,  B29K2101/12 ,  B32B27/18 ,  B32B27/38 ,  C08J5/12 ,  C08J2300/22 ,  C08J2300/24 ,  H01L23/293 ,  H01L23/3135 ,  H01L2224/48091 ,  H01L2224/48247 ,  H01L2924/181 ,  H01L2924/1815 ,  H01L2924/00014 ,  H01L2924/00012

Abstract: A resin molded article includes a thermosetting resin member and a thermoplastic resin member sealing a sealed surface of the thermosetting resin member. An exposed surface of the thermosetting resin member is exposed to an outside of the thermoplastic resin member. An additive having a functional group is added to the thermoplastic resin member. The thermosetting resin member has a surface layer on at least a part of the sealed surface, and the surface layer is made of a thermosetting resin higher in concentration of a carboxyl group or concentration of a phenol group than the underlying thermosetting resin. The carboxyl group or the phenol group present in the surface layer is chemically bonded to the functional group present in the additive.

公开(公告)号：US20190232617A1

公开(公告)日：2019-08-01

申请号：US16382314

申请日：2019-04-12

Applicant: DENSO CORPORATION

Inventor： Motomi ISHIKAWA ,  Hiroyuki YAMAKAWA ,  Norihito YOSHIDA ,  Ryosuke IZUMI ,  Hodaka MORI

IPC: B32B15/08 ,  B32B27/34 ,  B32B15/18 ,  B32B15/20 ,  G01L19/14 ,  B29C45/14

CPC classification number: B32B15/08 ,  B29C45/14311 ,  B32B15/18 ,  B32B15/20 ,  B32B27/34 ,  G01L19/14

Abstract: A plurality of micro-recess portions, which are recess portions each having a depth in a micron order, are provided on a metal surface. In addition, a plurality of nano-asperities, each of which is a recess and a protrusion having a height or a depth in a submicron order or a nano order, are formed on the metal surface. The micro-recess portions have a lower number of the nano-asperities than in a flat portion, which is a section of the metal surface that is different from the section where the micro-recess portions are provided.

公开(公告)号：US20190161339A1

公开(公告)日：2019-05-30

申请号：US16097697

申请日：2017-05-11

Applicant: DENSO CORPORATION

Inventor： Motomi ISHIKAWA ,  Norihito YOSHIDA ,  Ryosuke IZUMI ,  Hiroyuki YAMAKAWA ,  Hodaka MORI

IPC: B81B7/00 ,  B29C45/14

Abstract: A synthetic resin molded article includes an electric element part extending in a distal direction and a primary molded part. The primary molded part has an element covering portion and a body portion. The element covering portion has a distal end surface exposed in the distal direction and a first side surface extending in a proximal direction opposite to the distal direction. The element covering portion covers a proximal portion of the electric element portion, and a distal end portion of the electric element portion projects from the distal end surface in the distal direction. The body portion has an intermediate surface exposed in the distal direction and a second side surface extending in the proximal direction. The body portion is disposed on a side of the element covering portion in the distal direction and is integrally connected to the element covering portion.

公开(公告)号：US20180315675A1

公开(公告)日：2018-11-01

申请号：US15768038

申请日：2017-01-07

Applicant: DENSO CORPORATION

Inventor： Hiroyuki YAMAKAWA ,  Ryosuke IZUMI ,  Motomi ISHIKAWA ,  Norihito YOSHIDA ,  Hodaka MORI

IPC: H01L23/29 ,  H01L23/31 ,  H01L21/56

CPC classification number: H01L23/293 ,  B29C65/00 ,  B32B3/26 ,  H01L21/56 ,  H01L21/565 ,  H01L23/29 ,  H01L23/31 ,  H01L23/3107 ,  H01L23/3135 ,  H01L23/3142 ,  H01L24/45 ,  H01L24/48 ,  H01L2224/45124 ,  H01L2224/45144 ,  H01L2224/48091 ,  H01L2224/48175 ,  H01L2224/48247 ,  Y10T428/23 ,  H01L2924/00014

Abstract: A part of the sealed surface of the thermosetting resin member is a non-roughened surface that is not subjected to a roughening treatment. The other part of the sealed surface is a roughened surface recessed from the non-roughened surface to form a step and more roughened than the non-roughened surface. The thermoplastic resin member includes an additive added thereto, and the additive contains a functional group. A functional group existing in the roughened surface and the functional group existing in the additive are chemically bonded together. The roughened surface has a closed-circular shape that is formed over an entire circumference of the sealed surface around an axis parallel to the first direction. The three or more roughened surfaces each having a closed-circular shape on the sealed surface are arranged along the first direction with the non-roughened surface interposed as a distance between each adjacent two of the roughened surfaces.

公开(公告)号：US20190091907A1

公开(公告)日：2019-03-28

申请号：US15774325

申请日：2016-11-04

Applicant: c/o Denso Corporation

Inventor： Hodaka MORI ,  Ryosuke IZUMI ,  Hiroyuki YAMAKAWA ,  Motomi KUROKAWA ,  Norihito YOSHIDA

IPC: B29C45/14

Abstract: In a method for producing a resin molded body, a thermosetting resin member is formed by heating a thermosetting resin material that is a raw material of the thermosetting resin member to complete a curing. A nascent surface having a functional group is formed on at least a part of a sealed surface of the thermosetting resin member by removing a surface layer that is an outermost layer of the sealed surface via irradiation of laser light to the sealed surface. The sealed surface of the thermosetting resin member is sealed with the thermoplastic resin member by injecting a thermoplastic resin material to the thermosetting resin member having the nascent surface, the functional group of the nascent surface being chemically bonded to the functional group of the additive. The thermosetting resin member has an absorption of the laser light at or above 10% per 1 μm.