Abstract:
The invention pertains to a method of monitoring the quality of a mattress during its lifetime, wherein the mattress is an assembly of multiple separate parts, wherein the parts are mechanically interconnected, the method comprising during its lifetime, assessing at least one property of the mattress, determining whether or not the property meets a predetermined specification, and when the property does not meet the predetermined specification, identifying a part of the said multiple separate parts that corresponds to the property, removing the identified part from the assembly and optionally replacing the removed part with a replacement part, wherein the mattress that is monitored is manufactured by forming the mechanical interconnection with an adhesive, which adhesive has a first order phase-transition temperature between 80° C. and 180° C., at which temperature the adhesive undergoes a solid-liquid transition, and wherein before the said removing of the identified part, the adhesive with which this part is interconnected with other parts in the assembly is heated to a temperature above its phase-transition temperature, whereafter the identified part is grasped and pulled out of the assembly. The invention also pertains to a method of manufacturing a mattress suitable for use in this monitoring method.
Abstract:
The present invention pertains to a method for producing and recycling an object consisting of a panel durably provided with a surface covering, comprising bringing the panel and the surface covering in a spatially aligned relationship, providing a layer of hot melt adhesive between the panel and the surface covering, heating the hot melt adhesive to a temperature above its melting temperature, pressing the surface covering against the panel with the molten hot melt adhesive in between the panel and surface covering, cooling down the hot melt adhesive to a temperature below its melting temperature to form the object, and after an end-of-life of the object, heating the hot melt adhesive to a temperature above its melting temperature, and separating the panel from the surface covering. The invention also pertains to a method of producing such an object and a panel for use in this method.
Abstract:
The present invention pertains to a method for manufacturing a laminated textile product comprising providing a first intermediate product comprising a primary backing having a front surface and a back surface, and yarns stitched into the primary backing, the yarns extending from the front surface of the backing material, feeding the intermediate product along a body having a heated surface, the back surface being pressed against the said heated surface, to at least partly melt the yarns present in the intermediate product to bond the yarns to the backing, wherein the part of the back surface that is pressed against the heated surface has a relative speed with respect to the heated surface, so as to provide a second intermediate product having a calendered back surface, providing a dimensionally stable carrier sheet or secondary backing, and connecting the second intermediate product to the carrier sheet by providing a hot melt adhesive between the calendered surface and the sheet, and pressing the sheet to the second intermediate product to form the textile product.
Abstract:
The present invention pertains to a method for manufacturing a laminated textile product comprising providing a first intermediate product comprising a primary backing having a front surface and a back surface, and yarns stitched into the primary backing, the yarns extending from the front surface of the backing material, feeding the intermediate product along a body having a heated surface, the back surface being pressed against the said heated surface, to at least partly melt the yarns present in the intermediate product to bond the yarns to the backing, wherein the part of the back surface that is pressed against the heated surface has a relative speed with respect to the heated surface, so as to provide a second intermediate product having a calendered back surface, providing a dimensionally stable carrier sheet or secondary backing, and connecting the second intermediate product to the carrier sheet by providing a hot melt adhesive between the calendered surface and the sheet, and pressing the sheet to the second intermediate product to form the textile product.
Abstract:
The present invention pertains to a method for recycling a carpet product, the carpet product comprising a fibrous sheet comprising polymer yarns, wherein at least one surface of the sheet is provided with a layer of polymer adhesive, wherein the carpet product is a substantially pure polyester carpet product, wherein the polymer yarns comprise polyester having a molecular weight above 50,000 g/mol and a melting point between 180 and 300° C., the adhesive is a polyester adhesive having a crystallinity between 5% and 35% and a viscosity of 5-55 Pa·s at 150° C., the method comprising homogenising the carpet product by extrusion. The invention also pertains to recycled polymer obtainable by this method, to fibres comprising this recycled polymer material, to fibrous products comprising these fibres and to polyester adhesive.
Abstract:
The present invention discloses a method for manufacturing an optionally laminated textile product, the method comprising the steps of: a) providing a first sheet with yarns fastened thereto where the first sheet has a first surface and a second surface and the yarns extend from the first surface of the first sheet, b) heating the second surface of the first sheet thereby at least partly melting the yarns fastened to the first sheet to bond the yarns to the first sheet; c) exposing the second surface of the first sheet to pressure; d) optionally imparting a mechanical force on the molten fraction of the yarns in a direction parallel to the surface of the first sheet; e) applying hot melt adhesive to the second surface of the first sheet; and f)optionally applying a dimensionally stable second sheet to the second surface of the first sheet; with the proviso that where the optional step (f) is absent then step (d) is not optional.