公开(公告)号：US06840758B2

公开(公告)日：2005-01-11

申请号：US10279850

申请日：2002-10-25

申请人： Denis Babin ,  Randy Zuest

发明人： Denis Babin ,  Randy Zuest

IPC分类号： B29C45/22 ,  B29C45/23 ,  B29C45/28

CPC分类号： B29C45/2806 ,  B29C2045/277 ,  B29C2045/2889

摘要： A valve bushing assembly for use in an injection molding apparatus is provided. The injection molding apparatus includes a manifold block, a valve pin, and an actuator block. The manifold block has at least one melt channel therein. The manifold block has an exterior surface that faces the actuator block, and has a manifold pass-through extending from the exterior surface to the at least one melt channel. The manifold pass-through has a manifold sealing surface therein. The manifold pass-through permits the valve pin to pass therethrough. The actuator block has an actuator attached thereto, that is operatively connected to the valve pin. The valve bushing assembly includes a bushing and a spacer. The bushing is adapted to be received in the manifold pass-through. The bushing has a bushing pass-through that is adapted to align with the manifold pass-through and is adapted to slidably receive the valve pin. The bushing has a bushing sealing surface that is adapted to cooperate with the manifold sealing surface to inhibit melt leakage therebetween. The bushing has a bushing shoulder. The spacer is positioned between the manifold block and the actuator block to space the manifold block and the actuator block from each other. The spacer has a first spacer surface that is adapted to contact the actuator block. The spacer has a second spacer surface that is adapted to contact the bushing shoulder. The spacer is adapted to be substantially free of contact with the manifold block.

摘要翻译： 提供了一种用于注射成型设备的阀套管组件。 注射成型设备包括歧管块，阀针和致动器块。 歧管块在其中具有至少一个熔体通道。 歧管块具有面向致动器块的外表面，并且具有从外表面延伸到至少一个熔体通道的歧管通道。 歧管通道在其中具有歧管密封表面。 歧管通过允许阀针通过。 致动器块具有附接到其上的致动器，其可操作地连接到阀销。 阀套管组件包括衬套和间隔件。 衬套适于被接收在歧管通过中。 衬套具有适于与歧管通过对准并且适于可滑动地容纳阀销的衬套穿通件。 衬套具有衬套密封表面，该衬套密封表面适于与歧管密封表面协作以抑制其间的熔体泄漏。 衬套有衬套肩。 间隔件位于歧管块和致动器块之间，以将歧管块和致动器块彼此间隔开。 间隔件具有适于接触致动器块的第一间隔件表面。 间隔件具有适于接触衬套肩部的第二间隔件表面。 间隔件适于基本上不与歧管块接触。

公开(公告)号：US20140027084A1

公开(公告)日：2014-01-30

申请号：US13560320

申请日：2012-07-27

申请人： Denis Babin

发明人： Denis Babin

IPC分类号： B29C45/03 ,  B22D17/20

CPC分类号： B29C45/2727 ,  B29C45/2738 ,  B29C2045/2729

摘要： A hot runner apparatus includes a mold plate defining a pocket; a plurality of sub-manifolds; and a bridge manifold positioned in the pocket and between the sub-manifolds. The bridge manifold and the sub-manifolds are oriented in a common plane. The bridge manifold receives a melt from a melt source. Each of the sub-manifolds is coupled to the bridge manifold to receive the melt from the bridge manifold via a junction between an opening of a network of melt channels within the bridge manifold and an opening of a network of melt channels within each of the sub-manifolds. The sub-manifolds are urged against the bridge manifold to form a seal therebetween, when the bridge manifold and the sub-manifolds thermally expand urging the sub-manifolds against contact regions of a pair of opposing walls of the pocket. The respective opposing walls define a hollow region separated from the respective contact regions by a wall portion.

摘要翻译： 热流道装置包括限定袋的模板; 多个子歧管; 以及定位在口袋内和子歧管之间的桥式歧管。 桥式歧管和子歧管在公共平面内定向。 桥式歧管从熔体源接收熔体。 每个子歧管联接到桥歧管，以经由桥接歧管内的熔体通道网络的开口与每个子流体内的熔体通道网络的开口之间的接合处从桥歧管接收熔体 -manifolds。 当歧管歧管和副歧管热膨胀时，子歧管被压靠在桥歧管上形成密封，当歧管和副歧管热膨胀时，副歧管抵靠口袋的一对相对的壁的接触区域。 各个相对的壁限定了通过壁部分与各个接触区域分离的中空区域。

公开(公告)号：US08152513B2

公开(公告)日：2012-04-10

申请号：US12738836

申请日：2008-10-17

申请人： Valery Ten ,  Peter Klobucar ,  Denis Babin

发明人： Valery Ten ,  Peter Klobucar ,  Denis Babin

IPC分类号： B29C45/22

CPC分类号： B29C45/2725 ,  B29C45/281 ,  B29C2045/2733 ,  B29C2045/2779 ,  B29C2045/2813 ,  B29C2045/2875 ,  B29C2045/2889

摘要： One or more nozzles define separate nozzle channels. The nozzles are coupled to a manifold, so that each of the nozzle channels communicates with a different mold gate. A molding material distribution insert is coupled to the manifold and has a body defining a distribution channel and a plurality of drop channels equal in number to the nozzle channels. The distribution channel is an open distribution channel formed on an outer surface of the body and enclosed by the manifold. The drop channels intersect the distribution channel and exit the body at a different one of the nozzle channels. A valve pin bushing can extend into the drop channels. Valve pins can extend from actuators, through the valve pin bushing and the drop channels, and to the mold gates. A valve pin holder can be coupled to the actuator and coupled to heads of the valve pins.

摘要翻译： 一个或多个喷嘴限定单独的喷嘴通道。 喷嘴联接到歧管，使得每个喷嘴通道与不同的模具门连通。 模制材料分配插入件联接到歧管并且具有限定分配通道的主体和与喷嘴通道数量相等的多个液滴通道。 分配通道是形成在主体的外表面上并由歧管封闭的开口分配通道。 液滴通道与分配通道相交并在不同的喷嘴通道处离开主体。 阀芯套管可以延伸到落下通道中。 阀销可以从执行器，阀芯套管和液压通道延伸到模具浇口。 阀销保持器可以联接到致动器并且联接到阀销的头部。

公开(公告)号：US20120070532A1

公开(公告)日：2012-03-22

申请号：US13238074

申请日：2011-09-21

申请人： Valery Ten ,  Fabrice Fairy ,  Denis Babin ,  Scott Gammon

发明人： Valery Ten ,  Fabrice Fairy ,  Denis Babin ,  Scott Gammon

IPC分类号： B29C45/20

CPC分类号： B29C45/20 ,  B29C45/1603 ,  B29C45/1607 ,  B29C45/1735 ,  B29C45/2806 ,  B29C2045/1609 ,  E02B3/06 ,  E02B3/066

摘要： A coinjection molding apparatus is disclosed that provides a skin material melt stream and a core material melt stream to a nozzle. A nozzle tip of the nozzle defines a central skin material melt passage for receiving the skin material melt stream, an annular core material melt passage for receiving the core material melt stream and an annular outer layer melt passage, which receives a portion of the skin material melt stream from the central skin material melt passage. The skin material melt stream from the central skin material melt passage forms an inner layer of a molded article, the core material melt stream from the core material melt passage forms a core layer of the molded article, and the skin material melt stream from the outer layer melt passage forms an outer layer of the molded article, wherein the three melt streams combine prior to entering a mold cavity.

摘要翻译： 公开了一种共注射成型装置，其将表皮材料熔体流和芯材料熔体流提供给喷嘴。 喷嘴的喷嘴尖端限定了用于接收表层材料熔体流的中心表层材料熔体通道，用于容纳芯材料熔体流的环形芯材熔体通道和一个环形外层熔体通道，其接收一部分表皮材料 熔体流从中心皮肤材料熔体通道。 来自中心皮肤材料熔体通道的表层材料熔融流体形成模制品的内层，芯材熔体流从芯材熔体通道形成模制品的芯层，并且表层材料从外部熔化流 层熔融通道形成模制品的外层，其中三个熔体流在进入模腔之前结合。

公开(公告)号：US07972132B2

公开(公告)日：2011-07-05

申请号：US12572294

申请日：2009-10-02

申请人： Peter Klobucar ,  Denis Babin ,  Bruce Catoen ,  Scott Gammon

发明人： Peter Klobucar ,  Denis Babin ,  Bruce Catoen ,  Scott Gammon

IPC分类号： B29C45/23

CPC分类号： B29C45/278 ,  B29C45/0025 ,  B29C45/2711 ,  B29C45/2806 ,  B29C2045/2785 ,  B29C2045/2787

摘要： A valve gated hot runner nozzle with at least two transition members made of different materials located between a nozzle tip and a mold gate component to provide a thermal transition region. A first transition member in contact with the nozzle tip is less thermally conductive than a second transition member in contact with the mold gate component. The valve pin when in the closed position makes sealing contact with at least the second transition member such that cooling from the mold gate component is transferred to the valve pin to cool the melt in the mold gate area.

摘要翻译： 阀门浇口热流道喷嘴，其具有至少两个由不同材料制成的过渡部件，位于喷嘴尖端和模具浇口部件之间，以提供热过渡区域。 与喷嘴头部接触的第一过渡部件比与模具浇口部件接触的第二过渡部件的导热性差。 当处于关闭位置时，阀销与至少第二过渡构件密封接触，使得来自模具浇口部件的冷却被转移到阀销以冷却模具浇口区域中的熔体。

公开(公告)号：US07918660B2

公开(公告)日：2011-04-05

申请号：US12248597

申请日：2008-10-09

申请人： Denis Babin ,  Valery Ten

发明人： Denis Babin ,  Valery Ten

IPC分类号： B29C45/23

CPC分类号： B29C45/281 ,  B29C45/7613 ,  B29C2045/2834 ,  B29C2045/2865 ,  B29C2945/76086 ,  B29C2945/7609 ,  B29C2945/76167 ,  B29C2945/76277 ,  B29C2945/76381 ,  B29C2945/76491 ,  B29C2945/76571 ,  B29C2945/76575 ,  B29C2945/76859

摘要： A nozzle has a valve pin for controlling flow of molding material through a nozzle melt passage. An actuator has a stationary part and a movable part. The actuator further has an extending rod connected to the movable part thereof and a block connected to the rod, the block being movable with the moveable part of the actuator. A pivoting linkage element is rotatably connected to the block of the actuator and is connected to the valve pin of the nozzle. The pivoting linkage element moves the valve pin in response to movement of the movable part of the actuator. A bracket is connected to the stationary part of the actuator. Two sensors are connected to the bracket for detecting different positions of the block. The sensors may be air proximity sensors.

摘要翻译： 喷嘴具有用于控制成型材料通过喷嘴熔体通道的流动的阀销。 致动器具有静止部分和可动部分。 致动器还具有连接到其可移动部分的延伸杆和连接到杆的块，该块可与致动器的可移动部分一起移动。 枢转联动元件可旋转地连接到致动器的块，并且连接到喷嘴的阀销。 枢转联动元件响应于致动器的可移动部分的移动而移动阀销。 支架连接到执行器的静止部分。 两个传感器连接到支架，用于检测块的不同位置。 传感器可以是空气接近传感器。

公开(公告)号：US07877163B2

公开(公告)日：2011-01-25

申请号：US12372177

申请日：2009-02-17

申请人： Jonathon Fischer ,  Denis Babin

发明人： Jonathon Fischer ,  Denis Babin

IPC分类号： G06F19/00

CPC分类号： B23P15/007 ,  B29C45/2725 ,  B29C45/2738 ,  B29C45/76 ,  G05B2219/31104 ,  G05B2219/34038 ,  G05B2219/45244 ,  G06Q10/00 ,  G06Q30/0283 ,  G06Q30/0601

摘要： The method and apparatus of the present invention includes a computer implemented injection molding configuring subsystem which enables a customer to interactively specify and design a system using a mix of parameters that the customer specifies and are manufacturing process determined. The configuring subsystem is connected to a computer network such as the Internet. The method and apparatus of the present invention further includes a computerized business and processing subsystem in communication with the configuring subsystem. The computerized business subsystem automatically provides a cost and schedule for a system configured by the configuring subsystem and additionally processes an order for the system. The processing subsystem automatically processes the customer's inputs and generates drawings for the configured system. Prior to receiving the customer's order, hot runner system components may be partially manufactured in a first phase and placed in inventory. The partially manufactured hot runner components may then be removed from inventory after receiving a customer's order, and further manufactured and assembled in accordance with the customer's parameters in a second phase.

摘要翻译： 本发明的方法和装置包括计算机实现的注射成型配置子系统，其使得客户能够使用顾客指定的并且正在制造过程确定的参数的混合来交互地指定和设计系统。 配置子系统连接到诸如因特网之类的计算机网络。 本发明的方法和装置还包括与配置子系统通信的计算机化业务和处理子系统。 计算机化的业务子系统自动为由配置子系统配置的系统提供成本和调度，并另外处理系统的订单。 处理子系统自动处理客户的输入，并为配置的系统生成图纸。 在收到客户订单之前，热流道系统部件可能在第一阶段部分制造并放置在库存中。 然后可以在接收到客户的订单之后从库存中移除部分制造的热流道部件，并且在第二阶段中根据客户的参数进一步制造和组装。

公开(公告)号：US07845936B2

公开(公告)日：2010-12-07

申请号：US12356559

申请日：2009-01-21

申请人： Denis Babin

发明人： Denis Babin

IPC分类号： B29C45/22

CPC分类号： B29C45/27 ,  B29C45/2735 ,  B29C2045/277 ,  B29C2045/2798

摘要： An injection molding apparatus having a sealing arrangement between a hot runner manifold and edge-gated nozzle that accommodates thermal expansion during operation is disclosed. A spacer element is axially fixed in position between the manifold and a mold plate in which the nozzle sits. The nozzle includes a reduced diameter spigot portion on an upstream end that is in a telescopic/slidable relationship with a bore of the spacer element. The nozzle includes radially extended nozzle tips axially fixed in position at a downstream end of the nozzle that are in fluid communication with respective mold gates and corresponding mold cavities. In the cold condition, a gap G exists between a shoulder of the nozzle proximate the spigot portion and a corresponding surface of the spacer element bore. Under operating conditions, thermal expansion of the nozzle is accommodated in a direction of the manifold by the gap.

摘要翻译： 公开了一种在操作期间具有适应热膨胀的热流道歧管和边缘浇口之间的密封装置的注射成型装置。 间隔元件轴向地固定在歧管和模具板之间的位置，喷嘴位于该模板中。 喷嘴包括在上游端上的缩径直径的插口部分，其与间隔元件的孔可伸缩/滑动关系。 喷嘴包括径向延伸的喷嘴尖端，其轴向固定在喷嘴的下游端的适当位置，其与相应的模具门和相应的模腔流体连通。 在冷条件下，在靠近插口部分的喷嘴的肩部与间隔元件孔的对应表面之间存在间隙G. 在操作条件下，喷嘴的热膨胀通过间隙容纳在歧管的方向上。

公开(公告)号：US07753676B2

公开(公告)日：2010-07-13

申请号：US12135133

申请日：2008-06-06

申请人： Denis Babin ,  Fabrice Fairy ,  Rhonda Goslinski

发明人： Denis Babin ,  Fabrice Fairy ,  Rhonda Goslinski

IPC分类号： B29C45/23

CPC分类号： B29C45/2806 ,  B29C45/30 ,  B29C2045/2889

摘要： A bushing body has an upstream portion and a downstream portion for extending into a channel. The bushing body has a bore therethrough for receiving a valve pin. A contoured sleeve is fit around the downstream portion of the bushing body for guiding a flow of molding material. A cap piece is coupled to the upstream portion of the bushing body for contacting a back plate.

摘要翻译： 衬套主体具有用于延伸到通道中的上游部分和下游部分。 衬套主体具有穿过其的孔用于接收阀销。 轮廓套筒围绕衬套主体的下游部分配合以引导模制材料的流动。 帽片联接到衬套主体的上游部分，用于接触背板。

公开(公告)号：US20100092601A1

公开(公告)日：2010-04-15

申请号：US12572294

申请日：2009-10-02

申请人： Peter Klobucar ,  Denis Babin ,  Bruce Catoen ,  Scott Gammon

发明人： Peter Klobucar ,  Denis Babin ,  Bruce Catoen ,  Scott Gammon

IPC分类号： B29C45/74

CPC分类号： B29C45/278 ,  B29C45/0025 ,  B29C45/2711 ,  B29C45/2806 ,  B29C2045/2785 ,  B29C2045/2787

摘要： A valve gated hot runner nozzle with at least two transition members made of different materials located between a nozzle tip and a mold gate component to provide a thermal transition region. A first transition member in contact with the nozzle tip is less thermally conductive than a second transition member in contact with the mold gate component. The valve pin when in the closed position makes sealing contact with at least the second transition member such that cooling from the mold gate component is transferred to the valve pin to cool the melt in the mold gate area.

摘要翻译： 阀门浇口热流道喷嘴，其具有至少两个由不同材料制成的过渡部件，位于喷嘴尖端和模具浇口部件之间，以提供热过渡区域。 与喷嘴头部接触的第一过渡部件比与模具浇口部件接触的第二过渡部件的导热性差。 当处于关闭位置时，阀销与至少第二过渡构件密封接触，使得来自模具浇口部件的冷却被转移到阀销以冷却模具浇口区域中的熔体。