公开(公告)号：US07119469B2

公开(公告)日：2006-10-10

申请号：US11113412

申请日：2005-04-22

申请人： Earl M. Ortt ,  Michael J. Agnes ,  Hung Du

发明人： Earl M. Ortt ,  Michael J. Agnes ,  Hung Du

IPC分类号： H02K1/17

CPC分类号： H02K1/2786 ,  H02K1/17 ,  H02K5/00 ,  H02K5/08 ,  H02K5/1735 ,  H02K7/145 ,  H02K9/06 ,  H02K23/04 ,  Y10T29/49009 ,  Y10T29/49012 ,  Y10T29/49075

摘要： A stator assembly for an electric motor includes a stator housing, a flux ring inserted into the stator housing after the stator housing is formed and a plurality of magnets on an inner surface of the flux ring. Overmold material is molded around the magnets in the flux ring, such as by injection molding. The overmold material secures the magnets to the flux ring and the flux ring to the housing. In an aspect, the overmold material is molded to form at least one of a commutator end or rear bearing support, front bearing support and fan baffle.

摘要翻译： 一种用于电动机的定子组件包括定子壳体，在形成定子壳体之后插入定子壳体中的磁通环和在磁通环的内表面上的多个磁体。 包覆模制材料围绕磁通环中的磁体模制，例如通过注塑成型。 包覆成型材料将磁体固定到磁通环和磁通环到壳体。 一方面，二次模塑材料被模制以形成换向器端部或后轴承支撑件，前轴承支撑件和风扇挡板中的至少一个。

公开(公告)号：US06983529B2

公开(公告)日：2006-01-10

申请号：US11113413

申请日：2005-04-22

申请人： Earl M. Ortt ,  Michael J. Agnes ,  Hung Du

发明人： Earl M. Ortt ,  Michael J. Agnes ,  Hung Du

IPC分类号： H02K15/00 ,  H02K1/17 ,  H02K5/00

CPC分类号： H02K1/2786 ,  H02K1/17 ,  H02K5/00 ,  H02K5/08 ,  H02K5/1735 ,  H02K7/145 ,  H02K9/06 ,  H02K23/04 ,  Y10T29/49009 ,  Y10T29/49012 ,  Y10T29/49075

摘要： A stator assembly for an electric motor includes a stator housing, an expandable flux ring inserted into the stator housing and a plurality of magnets on an inner surface of the flux ring. Overmold material is molded around the magnets in the flux ring, such as by injection molding. The pressure of the overmold material as it is being molded expands the flux ring pressing the flux ring into engagement with the stator housing. The overmold material secures the magnets to the flux ring and the flux ring to the housing. One of the flux ring and stator housing has a dimple that engages a hole in the other of the flux ring and stator housing to align the flux ring and stator housing. In an aspect, the overmold material is molded to form at least one of a commutator end or rear bearing support, front bearing support and fan baffle. In an aspect, the overmold material is molded to form a keying feature. The keying feature can be slots of different widths between magnetic poles of the stator assembly. In an aspect, the flux ring and housing are preformed as a unit by stamping them from blanks and rolling them together. In a variation, the flux ring blank is rolled first to form the flux ring and the housing blank rolled around the flux ring with the flux ring acting as a rolling arbor.

摘要翻译： 用于电动机的定子组件包括定子壳体，插入定子壳体中的可扩展磁通环和在磁通环内表面上的多个磁体。 包覆模制材料围绕磁通环中的磁体模制，例如通过注塑成型。 包覆成型材料在被模制时的压力使得将磁通环压紧的磁通环与定子壳体接合。 包覆成型材料将磁体固定到磁通环和磁通环到壳体。 磁通环和定子壳体中的一个具有与磁通环和定子壳体中的另一个中的孔接合的凹坑，以对准磁通环和定子壳体。 一方面，二次模塑材料被模制以形成换向器端部或后轴承支撑件，前轴承支撑件和风扇挡板中的至少一个。 在一个方面，模塑包覆成型材料以形成键合特征。 键合特征可以是定子组件的磁极之间的不同宽度的槽。 在一方面，磁通环和壳体通过将它们从坯件冲压并将它们一起滚压而作为单元预成型。 在一个变型中，首先滚动磁通环坯料以形成磁通环，并且壳体坯料围绕磁通环卷绕，磁通环用作滚动心轴。

公开(公告)号：US06903475B2

公开(公告)日：2005-06-07

申请号：US10702379

申请日：2003-11-05

申请人： Earl M. Ortt ,  Michael J. Agnes ,  Hung Du

发明人： Earl M. Ortt ,  Michael J. Agnes ,  Hung Du

IPC分类号： H02K1/17 ,  H02K1/27 ,  H02K5/00 ,  H02K5/08 ,  H02K5/173 ,  H02K7/14 ,  H02K9/06 ,  H02K23/04

CPC分类号： H02K1/2786 ,  H02K1/17 ,  H02K5/00 ,  H02K5/08 ,  H02K5/1735 ,  H02K7/145 ,  H02K9/06 ,  H02K23/04 ,  Y10T29/49009 ,  Y10T29/49012 ,  Y10T29/49075

摘要： A stator assembly for an electric motor includes a stator housing, an expandable flux ring inserted into the stator housing and a plurality of magnets on an inner surface of the flux ring. Overmold material is molded around the magnets in the flux ring, such as by injection molding. The pressure of the overmold material as it is being molded expands the flux ring pressing the flux ring into engagement with the stator housing. The overmold material secures the magnets to the flux ring and the flux ring to the housing. One of the flux ring and stator housing has a dimple that engages a hole in the other of the flux ring and stator housing to align the flux ring and stator housing. In an aspect, the overmold material is molded to form at least one of a commutator end or rear bearing support, front bearing support and fan baffle. In an aspect, the overmold material is molded to form a keying feature. The keying feature can be slots of different widths between magnetic poles of the stator assembly. In an aspect, the flux ring and housing are preformed as a unit by stamping them from blanks and rolling them together. In a variation, the flux ring blank is rolled first to form the flux ring and the housing blank rolled around the flux ring with the flux ring acting as a rolling arbor.

摘要翻译： 用于电动机的定子组件包括定子壳体，插入定子壳体中的可扩展磁通环和在磁通环内表面上的多个磁体。 包覆模制材料围绕磁通环中的磁体模制，例如通过注塑成型。 包覆成型材料在被模制时的压力使得将磁通环压紧的磁通环与定子壳体接合。 包覆成型材料将磁体固定到磁通环和磁通环到壳体。 磁通环和定子壳体中的一个具有与磁通环和定子壳体中的另一个中的孔接合的凹坑，以对准磁通环和定子壳体。 一方面，二次模塑材料被模制以形成换向器端部或后轴承支撑件，前轴承支撑件和风扇挡板中的至少一个。 在一个方面，模塑包覆成型材料以形成键合特征。 键合特征可以是定子组件的磁极之间的不同宽度的槽。 在一方面，磁通环和壳体通过将它们从坯件冲压并将它们一起滚压而作为单元预成型。 在一个变型中，首先滚动磁通环坯料以形成磁通环，并且壳体坯料围绕磁通环卷绕，磁通环用作滚动心轴。

公开(公告)号：US07100705B2

公开(公告)日：2006-09-05

申请号：US11218376

申请日：2005-09-02

申请人： Earl M. Ortt ,  Michael J. Agnes ,  Michael Zemlok ,  Mark Williams

发明人： Earl M. Ortt ,  Michael J. Agnes ,  Michael Zemlok ,  Mark Williams

IPC分类号： H02K5/00

CPC分类号： H02K7/145 ,  B25F3/00 ,  B25F5/00 ,  Y10T29/49826

摘要： A power tool motor pack that includes common components adapted to couple to a first component customized for a first power tool application and to couple to a second component customized for a second power tool application. When the motor pack is used in the first power tool application, the common components are coupled to the first customized component. When the motor pack is used in the second power tool application, the common components are coupled to the second customized component.

摘要翻译： 一种电动工具电动机组，其包括适于联接到为第一电动工具应用定制的第一组件的公共组件，并且耦合到为第二电动工具应用定制的第二组件。 当在第一电动工具应用中使用电动机组时，公共部件耦合到第一定制部件。 当在第二电动工具应用中使用电动机组时，公共部件耦合到第二定制部件。

公开(公告)号：US07063170B2

公开(公告)日：2006-06-20

申请号：US10374340

申请日：2003-02-26

申请人： Earl M. Ortt ,  Michael J. Agnes ,  Michael Zemlok ,  Mark Williams

发明人： Earl M. Ortt ,  Michael J. Agnes ,  Michael Zemlok ,  Mark Williams

IPC分类号： H02K5/00

CPC分类号： H02K7/145 ,  B25F3/00 ,  B25F5/00 ,  Y10T29/49826

摘要： A power tool motor pack that includes common components adapted to couple to a first component customized for a first power tool application and to couple to a second component customized for a second power tool application. When the motor pack is used in the first power tool application, the common components are coupled to the first customized component. When the motor pack is used in the second power tool application, the common components are coupled to the second customized component.

公开(公告)号：US06798109B2

公开(公告)日：2004-09-28

申请号：US10286111

申请日：2002-10-31

申请人： Earl M. Ortt ,  Robert J. Marcinkowski ,  Michael J. Agnes ,  Mark D. Williams

发明人： Earl M. Ortt ,  Robert J. Marcinkowski ,  Michael J. Agnes ,  Mark D. Williams

IPC分类号： H02K1300

CPC分类号： H02K5/148 ,  H01R39/385 ,  H01R39/388 ,  H01R39/41 ,  H02K5/15

摘要： An electrically conductive brush box is located against the upper surface of a base and has crimping tabs located against an oppositely disposed crimping surface. The base is formed of high temperature resistant plastic. A field case housing has a seat with a retention member adapted to retain the base against the seat. A screw is threaded into the field case housing such that the head presses against a surface of the base member to retain the base member in the seat. The screw member is located in non-contacting relationship with the electrically conductive brush box. A spacer member is adapted to space the portion of the crimping tab against the crimping surface away from the field case housing. The brush box includes a biasing member holder and the crimping tabs are located adjacent the holder.

公开(公告)号：US07528520B2

公开(公告)日：2009-05-05

申请号：US11542826

申请日：2006-10-04

申请人： Hung T. Du ,  Brandon L. Verbrugge ,  Earl M. Ortt ,  Michael J. Agnes ,  Michael A. Zemlok ,  Robert G. Kusmierski ,  David J. Smith

发明人： Hung T. Du ,  Brandon L. Verbrugge ,  Earl M. Ortt ,  Michael J. Agnes ,  Michael A. Zemlok ,  Robert G. Kusmierski ,  David J. Smith

IPC分类号： H02K1/18

CPC分类号： H02K15/0435 ,  H02K1/148 ,  H02K1/18 ,  H02K3/325 ,  H02K3/522 ,  H02K15/10 ,  H02K15/12 ,  Y10T29/49009 ,  Y10T29/49012 ,  Y10T29/49071 ,  Y10T29/49073 ,  Y10T29/53143

摘要： An electric motor has a field assembly, such as a stator, for a dynamoelectric machine has field coils that are wound to a net shape. Lead wires are brought out from the ends of each field coil. The field coils are insulated with insulating sleeves or insulating slot liners. The field coils are assembled with stator core pieces, such as pole pieces and return path pieces, into the stator. The stator core pieces are formed prior to being assembled with the field coils. In an aspect of the invention, the pole pieces and return path pieces are separately formed and then assembled together with the field coils, which have also been separately formed.

摘要翻译： 电动机具有诸如定子的现场组件，用于电动机具有卷绕成网状的励磁线圈。 引线从每个励磁线圈的端部引出。 励磁线圈用绝缘套管或绝缘槽衬垫绝缘。 励磁线圈与诸如极片和返回路径片的定子铁芯片组装到定子中。 在与励磁线圈组装之前形成定子铁芯片。 在本发明的一个方面中，磁极片和返回路径片被分开地形成，然后与已经分开形成的励磁线圈组装在一起。

公开(公告)号：US07233091B2

公开(公告)日：2007-06-19

申请号：US10934104

申请日：2004-09-03

申请人： Hung T. Du ,  Brandon L. Verbrugge ,  Earl M. Ortt ,  Michael J. Agnes ,  Michael A. Zemlok ,  Robert G. Kusmierski ,  David J. Smith

发明人： Hung T. Du ,  Brandon L. Verbrugge ,  Earl M. Ortt ,  Michael J. Agnes ,  Michael A. Zemlok ,  Robert G. Kusmierski ,  David J. Smith

IPC分类号： H02K1/18 ,  H02K1/22

CPC分类号： H02K15/0435 ,  H02K1/148 ,  H02K1/18 ,  H02K3/325 ,  H02K3/522 ,  H02K15/10 ,  H02K15/12 ,  Y10T29/49009 ,  Y10T29/49012 ,  Y10T29/49071 ,  Y10T29/49073 ,  Y10T29/53143

摘要： An electric motor has a field assembly, such as a stator, has field coils that are wound to a net shape. Lead wires are brought out from the ends of each field coil. The field coils are insulated. The field coils are assembled with stator core pieces, such as pole pieces and return path pieces, into the stator. The stator core pieces are formed prior to being assembled with the field coils. In an aspect of the invention, the pole pieces and return path pieces are separately formed and then assembled together with the field coils, which have also been separately formed. The pole pieces and return path pieces are formed with mating features that are mated to hold the pole pieces and return path pieces together.

摘要翻译： 电动机具有诸如定子的现场组件，具有卷绕成网状的励磁线圈。 引线从每个励磁线圈的端部引出。 励磁线圈绝缘。 励磁线圈与诸如极片和返回路径片的定子铁芯片组装到定子中。 在与励磁线圈组装之前形成定子铁芯片。 在本发明的一个方面中，磁极片和返回路径片被分开地形成，然后与已经分开形成的励磁线圈组装在一起。 极片和返回路径片形成有匹配特征，其配合以将极片和返回路径片保持在一起。

公开(公告)号：US07146706B2

公开(公告)日：2006-12-12

申请号：US10934333

申请日：2004-09-03

申请人： Hung T. Du ,  Brandon L. Verbrugge ,  Earl M. Ortt ,  Michael J. Agnes ,  Michael A. Zemlok ,  Robert G. Kusmierski ,  David J. Smith

发明人： Hung T. Du ,  Brandon L. Verbrugge ,  Earl M. Ortt ,  Michael J. Agnes ,  Michael A. Zemlok ,  Robert G. Kusmierski ,  David J. Smith

IPC分类号： H02K15/00 ,  H02K15/14 ,  H02K15/16

CPC分类号： H02K15/0435 ,  H02K1/148 ,  H02K1/18 ,  H02K3/325 ,  H02K3/522 ,  H02K15/10 ,  H02K15/12 ,  Y10T29/49009 ,  Y10T29/49012 ,  Y10T29/49071 ,  Y10T29/49073 ,  Y10T29/53143

摘要： An electric motor has a field assembly, such as a stator, for a dynamoelectric machine has field coils that are wound to a net shape. Lead wires are brought out from the ends of each field coil. The field coils are insulated with insulating sleeves or insulating slot liners. The field coils are assembled with stator core pieces, such as pole pieces and return path pieces, into the stator. The stator core pieces are formed prior to being assembled with the field coils. In an aspect of the invention, the pole pieces and return path pieces are separately formed and then assembled together with the field coils, which have also been separately formed.

摘要翻译： 电动机具有诸如定子的现场组件，用于电动机具有卷绕成网状的励磁线圈。 引线从每个励磁线圈的端部引出。 励磁线圈用绝缘套管或绝缘槽衬垫绝缘。 励磁线圈与诸如极片和返回路径片的定子铁芯片组装到定子中。 在与励磁线圈组装之前形成定子铁芯片。 在本发明的一个方面中，磁极片和返回路径片被分开地形成，然后与已经分开形成的励磁线圈组装在一起。

公开(公告)号：US07078843B2

公开(公告)日：2006-07-18

申请号：US10934334

申请日：2004-09-03

申请人： Hung T. Du ,  Brandon L. Verbrugge ,  Earl M. Ortt ,  Michael J. Agnes ,  John C. Stone ,  Michael A. Zemlock ,  Robert G. Kusmierski ,  David J. Smith

发明人： Hung T. Du ,  Brandon L. Verbrugge ,  Earl M. Ortt ,  Michael J. Agnes ,  John C. Stone ,  Michael A. Zemlock ,  Robert G. Kusmierski ,  David J. Smith

IPC分类号： H02K1/18

CPC分类号： H02K15/0435 ,  H02K1/148 ,  H02K1/18 ,  H02K3/325 ,  H02K3/522 ,  H02K15/10 ,  H02K15/12 ,  Y10T29/49009

摘要： An electric motor, power tool using the electric motor, and method of making the electric motor includes making a stator by separately forming pole pieces, return path pieces and field coils. The field coils are placed over necks of the pole path pieces and the return path pieces are affixed to the pole pieces. An armature having an outside diameter of at least 0.625 the outside diameter of the stator is placed in the stator. In an aspect, the field coils are formed so that they extend beyond pole tips of the pole pieces.

摘要翻译： 使用电动机的电动机，电动工具以及制造电动机的方法包括通过分别形成极片，返回路径片和励磁线圈来制造定子。 磁场线圈放置在磁极路径片的颈部上，返回路径片固定在极片上。 具有定子外径至少为0.625的外径的电枢被放置在定子中。 在一方面，场线圈形成为使得它们延伸超过极片的极尖。