公开(公告)号：US07528520B2

公开(公告)日：2009-05-05

申请号：US11542826

申请日：2006-10-04

申请人： Hung T. Du ,  Brandon L. Verbrugge ,  Earl M. Ortt ,  Michael J. Agnes ,  Michael A. Zemlok ,  Robert G. Kusmierski ,  David J. Smith

发明人： Hung T. Du ,  Brandon L. Verbrugge ,  Earl M. Ortt ,  Michael J. Agnes ,  Michael A. Zemlok ,  Robert G. Kusmierski ,  David J. Smith

IPC分类号： H02K1/18

CPC分类号： H02K15/0435 ,  H02K1/148 ,  H02K1/18 ,  H02K3/325 ,  H02K3/522 ,  H02K15/10 ,  H02K15/12 ,  Y10T29/49009 ,  Y10T29/49012 ,  Y10T29/49071 ,  Y10T29/49073 ,  Y10T29/53143

摘要： An electric motor has a field assembly, such as a stator, for a dynamoelectric machine has field coils that are wound to a net shape. Lead wires are brought out from the ends of each field coil. The field coils are insulated with insulating sleeves or insulating slot liners. The field coils are assembled with stator core pieces, such as pole pieces and return path pieces, into the stator. The stator core pieces are formed prior to being assembled with the field coils. In an aspect of the invention, the pole pieces and return path pieces are separately formed and then assembled together with the field coils, which have also been separately formed.

摘要翻译： 电动机具有诸如定子的现场组件，用于电动机具有卷绕成网状的励磁线圈。 引线从每个励磁线圈的端部引出。 励磁线圈用绝缘套管或绝缘槽衬垫绝缘。 励磁线圈与诸如极片和返回路径片的定子铁芯片组装到定子中。 在与励磁线圈组装之前形成定子铁芯片。 在本发明的一个方面中，磁极片和返回路径片被分开地形成，然后与已经分开形成的励磁线圈组装在一起。

公开(公告)号：US07233091B2

公开(公告)日：2007-06-19

申请号：US10934104

申请日：2004-09-03

申请人： Hung T. Du ,  Brandon L. Verbrugge ,  Earl M. Ortt ,  Michael J. Agnes ,  Michael A. Zemlok ,  Robert G. Kusmierski ,  David J. Smith

发明人： Hung T. Du ,  Brandon L. Verbrugge ,  Earl M. Ortt ,  Michael J. Agnes ,  Michael A. Zemlok ,  Robert G. Kusmierski ,  David J. Smith

IPC分类号： H02K1/18 ,  H02K1/22

CPC分类号： H02K15/0435 ,  H02K1/148 ,  H02K1/18 ,  H02K3/325 ,  H02K3/522 ,  H02K15/10 ,  H02K15/12 ,  Y10T29/49009 ,  Y10T29/49012 ,  Y10T29/49071 ,  Y10T29/49073 ,  Y10T29/53143

摘要： An electric motor has a field assembly, such as a stator, has field coils that are wound to a net shape. Lead wires are brought out from the ends of each field coil. The field coils are insulated. The field coils are assembled with stator core pieces, such as pole pieces and return path pieces, into the stator. The stator core pieces are formed prior to being assembled with the field coils. In an aspect of the invention, the pole pieces and return path pieces are separately formed and then assembled together with the field coils, which have also been separately formed. The pole pieces and return path pieces are formed with mating features that are mated to hold the pole pieces and return path pieces together.

摘要翻译： 电动机具有诸如定子的现场组件，具有卷绕成网状的励磁线圈。 引线从每个励磁线圈的端部引出。 励磁线圈绝缘。 励磁线圈与诸如极片和返回路径片的定子铁芯片组装到定子中。 在与励磁线圈组装之前形成定子铁芯片。 在本发明的一个方面中，磁极片和返回路径片被分开地形成，然后与已经分开形成的励磁线圈组装在一起。 极片和返回路径片形成有匹配特征，其配合以将极片和返回路径片保持在一起。

公开(公告)号：US07146706B2

公开(公告)日：2006-12-12

申请号：US10934333

申请日：2004-09-03

申请人： Hung T. Du ,  Brandon L. Verbrugge ,  Earl M. Ortt ,  Michael J. Agnes ,  Michael A. Zemlok ,  Robert G. Kusmierski ,  David J. Smith

发明人： Hung T. Du ,  Brandon L. Verbrugge ,  Earl M. Ortt ,  Michael J. Agnes ,  Michael A. Zemlok ,  Robert G. Kusmierski ,  David J. Smith

IPC分类号： H02K15/00 ,  H02K15/14 ,  H02K15/16

CPC分类号： H02K15/0435 ,  H02K1/148 ,  H02K1/18 ,  H02K3/325 ,  H02K3/522 ,  H02K15/10 ,  H02K15/12 ,  Y10T29/49009 ,  Y10T29/49012 ,  Y10T29/49071 ,  Y10T29/49073 ,  Y10T29/53143

摘要： An electric motor has a field assembly, such as a stator, for a dynamoelectric machine has field coils that are wound to a net shape. Lead wires are brought out from the ends of each field coil. The field coils are insulated with insulating sleeves or insulating slot liners. The field coils are assembled with stator core pieces, such as pole pieces and return path pieces, into the stator. The stator core pieces are formed prior to being assembled with the field coils. In an aspect of the invention, the pole pieces and return path pieces are separately formed and then assembled together with the field coils, which have also been separately formed.

摘要翻译： 电动机具有诸如定子的现场组件，用于电动机具有卷绕成网状的励磁线圈。 引线从每个励磁线圈的端部引出。 励磁线圈用绝缘套管或绝缘槽衬垫绝缘。 励磁线圈与诸如极片和返回路径片的定子铁芯片组装到定子中。 在与励磁线圈组装之前形成定子铁芯片。 在本发明的一个方面中，磁极片和返回路径片被分开地形成，然后与已经分开形成的励磁线圈组装在一起。

公开(公告)号：US07687964B2

公开(公告)日：2010-03-30

申请号：US12425479

申请日：2009-04-17

申请人： Hung T. Du ,  Brandon L. Verbrugge ,  Earl M. Ortt ,  Michael J. Agnes ,  Michael A. Zemlock ,  Robert G. Kusmierski ,  David J. Smith

发明人： Hung T. Du ,  Brandon L. Verbrugge ,  Earl M. Ortt ,  Michael J. Agnes ,  Michael A. Zemlock ,  Robert G. Kusmierski ,  David J. Smith

IPC分类号： H02K3/34

CPC分类号： H02K15/0435 ,  H02K1/148 ,  H02K1/18 ,  H02K3/325 ,  H02K3/522 ,  H02K15/10 ,  H02K15/12 ,  Y10T29/49009 ,  Y10T29/49012 ,  Y10T29/49071 ,  Y10T29/49073 ,  Y10T29/53143

摘要： An electric motor has a field assembly, such as a stator, for a dynamoelectric machine has field coils that are wound to a net shape. Lead wires are brought out from the ends of each field coil. The field coils are insulated with insulating sleeves or insulating slot liners. The field coils are assembled with stator core pieces, such as pole pieces and return path pieces, into the stator. The stator core pieces are formed prior to being assembled with the field coils. In an aspect of the invention, the pole pieces and return path pieces are separately formed and then assembled together with the field coils, which have also been separately formed.

摘要翻译： 电动机具有诸如定子的现场组件，用于电动机具有卷绕成网状的励磁线圈。 引线从每个励磁线圈的端部引出。 励磁线圈用绝缘套管或绝缘槽衬垫绝缘。 励磁线圈与诸如极片和返回路径片的定子铁芯片组装到定子中。 在与励磁线圈组装之前形成定子铁芯片。 在本发明的一个方面中，磁极片和返回路径片被分开地形成，然后与已经分开形成的励磁线圈组装在一起。

公开(公告)号：US20090200891A1

公开(公告)日：2009-08-13

申请号：US12425479

申请日：2009-04-17

申请人： Hung T. Du ,  Brandon L. Verbrugge ,  Earl M. Ortt ,  Michael J. Agnes ,  Michael A. Zemlock ,  Robert G. Kusmierski ,  David J. Smith

发明人： Hung T. Du ,  Brandon L. Verbrugge ,  Earl M. Ortt ,  Michael J. Agnes ,  Michael A. Zemlock ,  Robert G. Kusmierski ,  David J. Smith

IPC分类号： H02K3/34

CPC分类号： H02K15/0435 ,  H02K1/148 ,  H02K1/18 ,  H02K3/325 ,  H02K3/522 ,  H02K15/10 ,  H02K15/12 ,  Y10T29/49009 ,  Y10T29/49012 ,  Y10T29/49071 ,  Y10T29/49073 ,  Y10T29/53143

摘要： An electric motor has a field assembly, such as a stator, for a dynamoelectric machine has field coils that are wound to a net shape. Lead wires are brought out from the ends of each field coil. The field coils are insulated with insulating sleeves or insulating slot liners. The field coils are assembled with stator core pieces, such as pole pieces and return path pieces, into the stator. The stator core pieces are formed prior to being assembled with the field coils. In an aspect of the invention, the pole pieces and return path pieces are separately formed and then assembled together with the field coils, which have also been separately formed.

摘要翻译： 电动机具有诸如定子的现场组件，用于电动机具有卷绕成网状的励磁线圈。 引线从每个励磁线圈的端部引出。 励磁线圈用绝缘套管或绝缘槽衬垫绝缘。 励磁线圈与诸如极片和返回路径片的定子铁芯片组装到定子中。 在与励磁线圈组装之前形成定子铁芯片。 在本发明的一个方面中，磁极片和返回路径片被分开地形成，然后与已经分开形成的励磁线圈组装在一起。

公开(公告)号：US07078843B2

公开(公告)日：2006-07-18

申请号：US10934334

申请日：2004-09-03

申请人： Hung T. Du ,  Brandon L. Verbrugge ,  Earl M. Ortt ,  Michael J. Agnes ,  John C. Stone ,  Michael A. Zemlock ,  Robert G. Kusmierski ,  David J. Smith

发明人： Hung T. Du ,  Brandon L. Verbrugge ,  Earl M. Ortt ,  Michael J. Agnes ,  John C. Stone ,  Michael A. Zemlock ,  Robert G. Kusmierski ,  David J. Smith

IPC分类号： H02K1/18

CPC分类号： H02K15/0435 ,  H02K1/148 ,  H02K1/18 ,  H02K3/325 ,  H02K3/522 ,  H02K15/10 ,  H02K15/12 ,  Y10T29/49009

摘要： An electric motor, power tool using the electric motor, and method of making the electric motor includes making a stator by separately forming pole pieces, return path pieces and field coils. The field coils are placed over necks of the pole path pieces and the return path pieces are affixed to the pole pieces. An armature having an outside diameter of at least 0.625 the outside diameter of the stator is placed in the stator. In an aspect, the field coils are formed so that they extend beyond pole tips of the pole pieces.

摘要翻译： 使用电动机的电动机，电动工具以及制造电动机的方法包括通过分别形成极片，返回路径片和励磁线圈来制造定子。 磁场线圈放置在磁极路径片的颈部上，返回路径片固定在极片上。 具有定子外径至少为0.625的外径的电枢被放置在定子中。 在一方面，场线圈形成为使得它们延伸超过极片的极尖。

公开(公告)号：US07096566B2

公开(公告)日：2006-08-29

申请号：US10616871

申请日：2003-07-10

申请人： Hung T. Du ,  Brandon L. Verbrugge ,  Joshua F. West ,  Michael R. Sell ,  Richard T. Walter ,  David J. Smith ,  Earl M. Ortt ,  John C. Stone ,  Howard T. White

发明人： Hung T. Du ,  Brandon L. Verbrugge ,  Joshua F. West ,  Michael R. Sell ,  Richard T. Walter ,  David J. Smith ,  Earl M. Ortt ,  John C. Stone ,  Howard T. White

IPC分类号： H02K15/00 ,  H02K15/14 ,  H02K15/16

CPC分类号： H02K1/30 ,  H01R43/10 ,  H02K1/32 ,  H02K3/12 ,  H02K3/30 ,  H02K3/345 ,  H02K3/46 ,  H02K3/48 ,  H02K3/487 ,  H02K3/50 ,  H02K3/51 ,  H02K7/04 ,  H02K9/06 ,  H02K9/20 ,  H02K9/22 ,  H02K13/006 ,  H02K13/04 ,  H02K15/0056 ,  H02K15/02 ,  H02K15/12 ,  H02K15/165 ,  Y10T29/49 ,  Y10T29/49009 ,  Y10T29/49011 ,  Y10T29/49012 ,  Y10T29/49071 ,  Y10T29/49073 ,  Y10T29/53148

摘要： Magnet wires wound in slots in a lamination stack of a dynamoelectric machine are encapsulated, in whole or in part, with plastic. The plastic may be thermally conductive and have features molded therein that enhance heat transfer. The plastic may stiffen the armature and increase its critical speed. Characteristics of the plastic, its geometry and its distribution may be varied to adjust spinning inertia and resonant frequency of the armature. The magnet wires may be compressed into the slots, by application of iso-static pressure or by the pressure of the plastic being molded around them. Larger magnet wire can then be used which increases the power of the electric motor using the armature having the larger magnet wire. A two or three plate mold may be used to mold the plastic around the armature. Balancing features can be molded in place. The plastic can have a base polymer that is a blend of two or more polymers and various thermally conductive fillings.

摘要翻译： 缠绕在电动机的叠片中的槽中的磁铁丝全部或部分地用塑料封装。 塑料可以是导热的并且具有模制在其中的特征，其增强热传递。 塑料可能使电枢变硬，并增加其临界转速。 可以改变塑料的特性，其几何形状及其分布，以调整电枢的旋转惯性和谐振频率。 电磁线可以通过施加等静压力或塑料周围的塑料的压力被压缩到槽中。 然后可以使用较大的电磁线，其使用具有较大磁体线的电枢增加电动机的功率。 可以使用两个或三个平板模具来模制电枢周围的塑料。 平衡功能可以模制到位。 塑料可以具有基础聚合物，其是两种或更多种聚合物和各种导热填料的共混物。

公开(公告)号：US20130270934A1

公开(公告)日：2013-10-17

申请号：US13919352

申请日：2013-06-17

申请人： David J. Smith ,  Justin Ayers ,  David E. Gillespie ,  Eric E. Hatfield ,  Earl M. Ortt ,  Stephen Osborne ,  Brian Friedman ,  Jarrett A. Dunston

发明人： David J. Smith ,  Justin Ayers ,  David E. Gillespie ,  Eric E. Hatfield ,  Earl M. Ortt ,  Stephen Osborne ,  Brian Friedman ,  Jarrett A. Dunston

IPC分类号： H02K3/52 ,  H02K7/14

CPC分类号： H02K3/521 ,  H02K3/522 ,  H02K7/145 ,  H02K2203/06

摘要： A power tool includes a motor having a stator assembly and a rotor pivotably arranged inside the stator. The stator assembly includes a lamination stack defining a plurality of poles; a plurality of field windings each arranged at at least two opposite poles of said plurality of poles and connected together around the stator assembly; and a plurality of conductive terminals longitudinally arranged along an outer surface of the lamination stack and electrically coupled to the plurality of field windings and a power source.

摘要翻译： 电动工具包括具有定子组件的电动机和可枢转地布置在定子内部的转子。 定子组件包括限定多个极的叠片; 多个励磁绕组，其各自布置在所述多个极的至少两个相对的极处并且围绕定子组件连接在一起; 以及多个导电端子，其沿着层压叠层的外表面纵向排列并且电耦合到多个励磁绕组和电源。

公开(公告)号：US06664701B1

公开(公告)日：2003-12-16

申请号：US10171180

申请日：2002-06-13

申请人： Earl M. Ortt ,  David J. Smith

发明人： Earl M. Ortt ,  David J. Smith

IPC分类号： H02K1310

CPC分类号： H01R39/385 ,  H01R39/415 ,  H02K5/148 ,  Y10T29/49002 ,  Y10T29/49009 ,  Y10T29/49117 ,  Y10T29/49119

摘要： A brush assembly has a base with a member to secure the base to a motor end cap assembly. A brush housing is associated with the base. The brush housing includes first and second open ends. A brush, defining an axis, is slidably supported within the housing. The brush extends from one of the first and second open ends. The brush includes a surface with a spring retention plunge. The spring retention plunge defines an arcuate face angled relative to the axis. A biasing member exerts a force directly on the arcuate face to bias the brush into contract with a commutator. An electrical connection is made between the commutator and a power supply.

摘要翻译： 电刷组件具有带有用于将基座固定到电动机端盖组件的构件的基座。 刷子壳体与底座相关联。 电刷外壳包括第一和第二开口端。 限定轴线的刷子可滑动地支撑在壳体内。 刷从第一和第二开口端中的一个延伸。 刷子包括具有弹簧保持插入的表面。 弹簧保持插入限定了相对于轴线成角度的弧形面。 偏置构件直接在弓形面上施加力，以将刷子偏置成与换向器收缩。 在换向器和电源之间进行电气连接。

公开(公告)号：US08171616B2

公开(公告)日：2012-05-08

申请号：US13023854

申请日：2011-02-09

申请人： David J. Smith ,  John C. Stone ,  Robert Tumberlinson ,  Earl M. Ortt

发明人： David J. Smith ,  John C. Stone ,  Robert Tumberlinson ,  Earl M. Ortt

IPC分类号： H01R43/10

CPC分类号： H02K3/44 ,  Y10T29/49 ,  Y10T29/49009 ,  Y10T29/49011 ,  Y10T29/49012 ,  Y10T29/49071 ,  Y10T29/53148

摘要： An armature for an electric motor has a lamination stack on a shaft with a commutator mounted on one end of the shaft. Magnet wires wound in slots in the lamination stack, the commutator and armature shaft are at least partially encapsulated in thermoset. The commutator has a commutator ring divided into a plurality of segments with slots between the segments that are filled with a second plastic when the commutator is made by molding a core of the second plastic, such as phenolic, in the commutator ring before the commutator ring is mounted on the armature shaft. Prior to molding the thermoset, the commutator ring is sealed. The seal prevents the thermoset from flowing into the slots between the commutator ring segments or over the commutator ring.

摘要翻译： 用于电动机的电枢在轴上具有叠片，其上安装有在轴的一端上的换向器。 缠绕在叠片堆叠中的槽中的磁铁线，换向器和电枢轴至少部分地封装在热固性材料中。 换向器具有一个换向器环，当换向器通过在换向器环之前在换向器环中模制第二塑料（例如酚醛树脂）的芯而制成换向器 安装在电枢轴上。 在模制热固性材料之前，将换向器环密封。 密封件防止热固性材料流入换向器环段之间或换向器环上的槽中。