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公开(公告)号:US10585421B2
公开(公告)日:2020-03-10
申请号:US16043193
申请日:2018-07-24
Applicant: GENERAL ELECTRIC COMPANY
Inventor: Yong Wu , Guoshuang Cai , Kemal Mehmet Coskun , Christopher Edward Thompson , Robert Trent Hullender
IPC: G06F19/00 , G05B19/4099 , B33Y50/00 , B33Y50/02
Abstract: A process for providing a manufacturing modality for a hybrid article includes defining a model for a build surface on a part in a three dimensional space, and defining a model for an additive structure, the model including an interface surface of the additive structure that corresponds with the build surface in the three dimensional space. The process further includes orienting the x, y and z coordinates of each of the build surface of the part and the interface surface of the model in relation to a three dimensional work space, aligning contours of each of the build surface and the interface surface relative to the work space, and directing a cladding system to define toolpaths for two or more cladding layers that are defined by vertical planar segments or slices of the additive structure model.
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公开(公告)号:US20230302577A1
公开(公告)日:2023-09-28
申请号:US18319567
申请日:2023-05-18
Applicant: General Electric Company
Inventor: Yong Wu , Hai Chang , Yifeng Wang , Zirong Zhai , Dalong Zhong , Yingna Wu , Yimin Zhan
IPC: B23K26/342 , B33Y10/00 , B33Y30/00 , B33Y50/02 , B22F10/25 , B22F12/90 , B22F10/36 , B22F10/50 , B33Y40/00 , B21C51/00 , B21J1/06 , B21J5/02 , B21J7/22 , B23K26/00 , B23K26/03 , B23K26/06
CPC classification number: B23K26/342 , B33Y10/00 , B33Y30/00 , B33Y50/02 , B22F10/25 , B22F12/90 , B22F10/36 , B22F10/50 , B33Y40/00 , B21C51/00 , B21J1/06 , B21J5/02 , B21J7/22 , B23K26/0093 , B23K26/034 , B23K26/0626 , B22F2999/00 , B22F2003/175
Abstract: A temperature control method for additive manufacturing includes directing an energy beam of a first energy source toward a material and fusing at least a portion of the material to form a cladding layer, forging the cladding layer with a micro-forging device, and detecting a first internal effect parameter of the cladding layer at a forging position where is forged by the micro-forging device. The first internal effect parameter includes at least one of a stress or a strain of the cladding layer. The method also includes calculating a first calculated temperature of the cladding layer at the forging position based on the first internal effect parameter and adjusting the at least one of the first energy source and the micro forging device if the first calculated temperature does not fall within a desired temperature range.
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公开(公告)号:US20190217417A1
公开(公告)日:2019-07-18
申请号:US16243117
申请日:2019-01-09
Applicant: GENERAL ELECTRIC COMPANY
Inventor: Yong Wu , Yingna Wu , Zirong Zhai , Hai Chang , Yifeng Wang , Yimin ZHAN , Dalong Zhong
IPC: B23K26/342 , B23K26/00 , B23K26/03 , B33Y30/00 , B33Y10/00 , B33Y40/00 , B33Y50/02 , B23K26/06 , B21C51/00 , B21J5/02 , B21J1/06 , B21J5/12 , B21J7/22
CPC classification number: B22F3/1055 , B22F2003/1057 , B22F2003/175 , B22F2999/00 , B33Y10/00 , B33Y30/00 , B33Y50/02 , B22F2203/11
Abstract: The invention relates to a temperature control system for additive manufacturing and method for same. The temperature control system comprises: a cladding device configured to fuse a material and form a cladding layer, the cladding device comprising a first energy source; a micro-forging device coupled to the cladding device for forging the cladding layer; a detecting device; a control module; and an adjusting module coupled to at least one of the first energy source and the micro-forging device.
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公开(公告)号:US20190201981A1
公开(公告)日:2019-07-04
申请号:US16229228
申请日:2018-12-21
Applicant: General Electric Company
Inventor: Hai Chang , Dalong Zhong , Yingna Wu , Yong Wu , Zirong Zhai , Yifeng Wang
CPC classification number: B22F3/17 , B21J5/002 , B21J13/02 , B22F3/1055 , B22F3/24 , B22F2003/1056 , B22F2999/00 , B23K9/04 , B23K15/0086 , B23K26/0093 , B23K26/342 , B33Y30/00 , B33Y40/00 , C22C19/03 , C22C19/051 , C22C29/08
Abstract: A forging head for additive manufacturing, comprising a base portion and a forging portion. The forging portion extends from the base portion for forging a cladding layer during formation of the cladding layer by additive manufacturing. The forging head further comprising a through hole which is formed through the base portion and the forging portion, for at least one of an energy bean and an additive material to pass through during formation of the cladding layer.
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公开(公告)号:US11673211B2
公开(公告)日:2023-06-13
申请号:US16243117
申请日:2019-01-09
Applicant: GENERAL ELECTRIC COMPANY
Inventor: Yong Wu , Yingna Wu , Zirong Zhai , Hai Chang , Yifeng Wang , Yimin Zhan , Dalong Zhong
IPC: B23K26/342 , B33Y10/00 , B33Y30/00 , B33Y50/02 , B22F10/25 , B22F12/90 , B22F10/36 , B22F10/50 , B33Y40/00 , B21C51/00 , B21J1/06 , B21J5/02 , B21J7/22 , B23K26/00 , B23K26/03 , B23K26/06 , B22F3/17 , B22F12/10 , B22F12/45 , B22F10/364
CPC classification number: B23K26/342 , B21C51/00 , B21J1/06 , B21J5/02 , B21J7/22 , B22F10/25 , B22F10/36 , B22F10/50 , B22F12/90 , B23K26/0093 , B23K26/034 , B23K26/0626 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B33Y50/02 , B22F10/364 , B22F12/10 , B22F12/45 , B22F2003/175 , B22F2999/00 , B22F2999/00 , B22F2203/11
Abstract: The invention relates to a temperature control system for additive manufacturing and method for same. The temperature control system comprises: a cladding device configured to fuse a material and form a cladding layer, the cladding device comprising a first energy source; a micro-forging device coupled to the cladding device for forging the cladding layer; a detecting device; a control module; and an adjusting module coupled to at least one of the first energy source and the micro-forging device.
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公开(公告)号:US20210078078A1
公开(公告)日:2021-03-18
申请号:US16959572
申请日:2018-12-21
Applicant: General Electric Company
Inventor: Dalong Zhong , Yingna Wu , Zirong Zhai , Yong Wu , Hai Chang , Bin Wei , Lyle Timothy Rasch
Abstract: An additive manufacturing system, comprises an energy source device for providing a first energy beam and a second energy beam; and a forging device comprising a forging head. The first energy beam and a substrate are configured to move relative to each other to fuse at least a portion of a material added to the surface of the substrate for forming a cladding layer on the substrate. The forging head is configured to forge the cladding layer during formation of the cladding layer. The second energy beam is configured to heat a forging area of the cladding layer.
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公开(公告)号:US20190258748A1
公开(公告)日:2019-08-22
申请号:US16265138
申请日:2019-02-01
Applicant: General Electric Company
Inventor: Kemal Mehmet Coskun , Yong Wu
IPC: G06F17/50
Abstract: A method for modeling a refurbishing geometry of a component comprises removing a portion to be refurbished from the component, thereby obtaining a truncated component, with a cut surface and a boundary line of the cut surface. Image data of the truncated component are obtained and a representation of the image data is imported into a CAD system. A CAD model of the component, for instance in an unused and nominal new condition, is provided and aligning with the imported representation of the truncated component. Points are defined on the surface of the CAD model and arranged on rows. For each row, a point on the representation of the boundary line of the cut surface closest to the row is determined, and the points in each row are displaced in a translational displacement until the row intersects the representation of the boundary line, thereby obtaining a morphed CAD model representative of the refurbishing geometry of the component.
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公开(公告)号:US11865620B2
公开(公告)日:2024-01-09
申请号:US16959572
申请日:2018-12-21
Applicant: General Electric Company
Inventor: Dalong Zhong , Yingna Wu , Zirong Zhai , Yong Wu , Hai Chang , Bin Wei , Lyle Timothy Rasch
IPC: B22F12/10 , B22F3/17 , B33Y40/00 , B22F3/06 , B22F10/50 , B22F12/63 , B22F10/25 , B22F12/33 , B22F12/45 , B33Y10/00 , B33Y30/00 , B22F12/46 , B22F12/53 , B22F10/36
CPC classification number: B22F3/17 , B22F3/06 , B22F10/25 , B22F10/50 , B22F12/10 , B22F12/33 , B22F12/45 , B22F12/63 , B33Y40/00 , B22F10/36 , B22F12/46 , B22F12/53 , B22F2999/00 , B33Y10/00 , B33Y30/00 , B22F2999/00 , B22F12/45 , B22F3/115 , B22F3/17 , B22F10/50 , B22F3/16
Abstract: An additive manufacturing system, comprises an energy source device for providing a first energy beam and a second energy beam; and a forging device comprising a forging head. The first energy beam and a substrate are configured to move relative to each other to fuse at least a portion of a material added to the surface of the substrate for forming a cladding layer on the substrate. The forging head is configured to forge the cladding layer during formation of the cladding layer. The second energy beam is configured to heat a forging area of the cladding layer.
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公开(公告)号:US11426812B2
公开(公告)日:2022-08-30
申请号:US15762859
申请日:2016-09-22
Applicant: General Electric Company
Inventor: Yuanfeng Luo , Yong Wu , Paolo Mola , Dragan Filipovic
Abstract: A machining apparatus includes a curved outer conduit, a curved rotary electrode and a driving motor. The outer conduit has a cavity and a fluid inlet in fluid communication with the cavity. The electrode includes a flexible shaft positioned in the cavity and having a first end and a second end, and a machining head having a fluid outlet in fluid communication with the cavity and electrically connected with the first end of the flexible shaft to be powered via the flexible shaft. The motor is mechanically coupled to the second end of the flexible shaft for driving the flexible shaft to rotate. A machining system includes the machining apparatus, a power supply for powering the flexible shaft, an electrolyte supply for providing electrolyte to the fluid inlet and a machine tool onto which the outer conduit and the motor are positioned.
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公开(公告)号:US11945032B2
公开(公告)日:2024-04-02
申请号:US16229228
申请日:2018-12-21
Applicant: General Electric Company
Inventor: Hai Chang , Dalong Zhong , Yingna Wu , Yong Wu , Zirong Zhai , Yifeng Wang
IPC: C22C29/08 , B21J1/06 , B21J5/00 , B21J7/02 , B21J9/02 , B21J9/18 , B21J13/02 , B21J13/06 , B22F3/17 , B22F3/24 , B22F10/25 , B22F10/38 , B22F10/50 , B22F12/20 , B22F12/82 , B23K9/04 , B23K15/00 , B23K26/00 , B23K26/342 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B33Y70/00 , C22C19/03 , C22C19/05
CPC classification number: B22F3/17 , B21J1/06 , B21J5/002 , B21J7/02 , B21J9/02 , B21J9/18 , B21J13/02 , B21J13/06 , B22F3/24 , B22F10/25 , B22F10/50 , B22F12/20 , B22F12/82 , B23K9/04 , B23K15/0086 , B23K26/0093 , B23K26/342 , B33Y30/00 , B33Y40/00 , B22F10/38 , B22F2999/00 , B33Y10/00 , B33Y70/00 , C22C19/03 , C22C19/051 , C22C29/08 , B22F2999/00 , B22F12/20 , B22F3/17
Abstract: A forging head for additive manufacturing, comprising a base portion and a forging portion. The forging portion extends from the base portion for forging a cladding layer during formation of the cladding layer by additive manufacturing. The forging head further comprising a through hole which is formed through the base portion and the forging portion, for at least one of an energy bean and an additive material to pass through during formation of the cladding layer.
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