Abstract:
A first atmospheric plasma producing nozzle is used to direct a gas-borne stream of plasma heated and activated particles of lithium battery electrode material for deposition on a surface of lithium cell member, such as a separator or current collector foil. A second atmospheric plasma producing nozzle is used to direct a gas-borne stream of plasma heated and activated metal particles at the same surface area being coated with the stream of electrode material particles. The two plasma streams are combined at the cell member surface to form a layer of electrically-conductive metal-bonded particles of electrode material. The use of multiple atmospheric plasma streams is useful in making thin, efficient, and lower cost electrode structures for lithium batteries.
Abstract:
Some lithium-ion batteries are assembled using a plurality of electrically interconnected battery pouches to obtain the electrical potential and power requirements of the battery application. In this disclosure, such battery pouches are prepared to contain a stacked grouping of inter-layered and interconnected anodes, cathodes, and separators, each wetted with a liquid electrolyte. A pair of reference electrodes is combined in a specific arrangement with other cell members to enable accurate assessment of both anode group and cathode group performance, and to validate and regenerate reference electrode capability.
Abstract:
Some lithium-ion batteries are assembled using a plurality of electrically interconnected battery pouches to obtain the electrical potential and power requirements of the battery application. In this disclosure, such battery pouches are prepared to contain a stacked grouping of inter-layered and interconnected anodes, cathodes, and separators, each wetted with a liquid electrolyte. A pair of reference electrodes is combined in a specific arrangement with other cell members to enable accurate assessment of both anode group and cathode group performance, and to validate and regenerate reference electrode capability.
Abstract:
Electrochemical cells that cycle lithium ions and methods for suppressing or minimizing dendrite formation are provided. The electrochemical cells include a positive electrode, a negative electrode, and a separator sandwiched therebetween. The positive and negative electrodes and separator may each include an electrolyte system comprising one or more lithium salts, one or more solvents, and one or more complexing agents. The one or more complexing agents binds to metal contaminants found within the electrochemical cell to form metal ion complex compounds that minimize or suppress formation of dendrite protrusions on the negative electrode at least by increasing the horizontal area (e.g., decreasing the height) of any dendrite formation.
Abstract:
Layers of particles of positive or negative electrode materials for lithium-secondary cells are deposited on porous separator layers or current collector films using atmospheric plasma practices for the deposition of the electrode material particles. Before the deposition step, the non-metallic electrode material particles are coated with smaller particles of an elemental metal. The elemental metal is compatible with the particulate electrode material in the operation of the electrode and the metal particles are partially melted during the atmospheric deposition step to bond the electrode material particles to the substrate and to each other in a porous layer for infiltration with a liquid lithium ion-containing electrolyte. And the metal coating on the particles provides suitable electrical conductivity to the electrode layer during cell operation.
Abstract:
Electrochemical cells that cycle lithium ions and methods for suppressing or minimizing dendrite formation are provided. The electrochemical cells include a positive electrode, a negative electrode, and a separator sandwiched therebetween. The positive and negative electrodes and separator may each include an electrolyte system comprising one or more lithium salts, one or more solvents, and one or more complexing agents. The one or more complexing agents binds to metal contaminants found within the electrochemical cell to form metal ion complex compounds that minimize or suppress formation of dendrite protrusions on the negative electrode at least by increasing the horizontal area (e.g., decreasing the height) of any dendrite formation.
Abstract:
An atmospheric plasma spray device is used to direct a stream of plasma-heated, particulate, lithium battery electrode materials to form a porous layer of the electrode particles on a surface of a compatible current collector metal foil. Subsequently, a non-plasma spray device is used to direct a stream of droplets of an aqueous solution of a polymeric binder material onto and into the porous layer of electrode particles. Water evaporates from the droplets of binder solution as the droplets infiltrate the porous electrode material and coat the electrode particles and current collector surface. When the water (or other solvent) has evaporated from the dispersed droplets of polymer material, the polymer binder bonds the particles to each other and to the current collector surface. The polymer spray may immediately follow the deposition of the electrode particles, or follow later, even at a downstream spray location.