摘要:
A multistage reactor system and operating technique for converting ethene-rich olefinic feedstock to heavier hydrocarbons, particularly gasoline and distillate range products. By employing low temperature and high temperature separators, an economic recycle is provided for each stage.
摘要:
A continuous process for upgrading C.sub.3 -C.sub.4 hydrocarbon feed containing olefins to produce heavier liquid hydrocarbons comprising converting a major portion of C.sub.3 -C.sub.4 olefins in an oligomerization zone by contacting a shape selective medium pore zeolite catalyst at elevated temperature and pressure to make distillate and olefinic gasoline; fractionating the oligomerization stage effluent to provide distillate and gasoline product and a C.sub.3 -C.sub.4 intermediate stream containing isobutane and unconverted propene and butylene; and combining the C.sub.3 -C.sub.4 intermediate stream with a portion of C.sub.3 -C.sub.4 feed and further converting the combined streams in an alkylation zone to make heavier paraffinic hydrocarbons.The olefin feed may be produced by catalytically converting methanol or similar oxygenated hydrocarbons in a known process.
摘要:
Alkylate is produced by catalytically converting oxygenate feedstock, such as methanol, to lower olefins comprising dominantly C.sub.2 -C.sub.4 olefins. Ethene is separated from primary stage effluent by interstage sorption of C.sub.3 + components which may be upgraded. Isoparaffin may be alkylated with C.sub.3 -C.sub.4 olefins in a secondary stage.The improved technique comprises fractionating an olefinic feedstream containing ethene and C.sub.3 + olefinic components by contacting the olefinic feedstream in a sorption zone with a liquid hydrocarbon sorbent to selectively sorb C.sub.3 + components;wherein the sorbent is obtained by condensing C.sub.5 + aliphatic and aromatic hydrocarbon from the primary stage.
摘要:
A multistage technique for converting olefins to heavier hydrocarbons including a sorption prefractionation unit for separating olefinic feedstock into a sorbate stream rich in liquified olefins and a vapor stream rich in light olefins; a first stage catalytic reactor unit for oligomerizing olefins from the sorbate stream including means for maintaining the first stage at elevated pressure and predetermined temperature for producing substantially linear aliphatic hydrocarbons; a second stage catalytic reactor unit for oligomerizing light olefin including means for maintaining the second stage under high severity conditions at substantially higher temperature than the first stage; and a product fractionation unit for separating effluent from the first and second stages to separate and recover heavy hydrocarbon product and a sorbent recycle fraction. The sorbent fraction is recycled to the sorption prefractionation unit for contacting olefinic feedstock with the recycled sorbent. Unconverted second stage olefins may be also sorbed by the recycled fraction for further reaction.
摘要:
A continuous catalytic process for oligomerizing lower olefins to heavier hydrocarbons wherein a continuous liquid olefinic feedstream is diluted with a liquid alkane stream, is improved by a technique which comprises cooling catalytically converted effluent, fractionating the effluent to obtain a condensed lower aliphatic recycle stream, a liquid C.sub.3 -C.sub.4 product stream, a liquid product stream consisting essentially of C.sub.5.sup.+ hydrocarbons and a gaseous C.sub.2.sup.- gaseous stream by the sequential fractionation steps of: debutanizing the cooled effluent to obtain the liquid C.sub.5.sup.+ hydrocarbon stream and a condensed lower aliphatic stream; de-ethanizing a portion of the lower aliphatic stream to recover gaseous offgas stream and a C.sub.3 -C.sub.4 alkane product stream; and optionally recycling at least a portion of the condensed aliphatic stream from the debutanizing step for dilution of the olefinic feedstream.
摘要:
An integrated process is provided for converting methanol, dimethylether or the like to heavy hydrocarbon products, especially distillate range hydrocarbons. In a first stage catalytic process oxygenate feedstock is converted to lower olefins. C.sub.3.sup.+ olefins are selectively sorbed in an interstage sorption fractionator and passed along with gasoline sorbent to a second stage oligomerization reactor. Distillate range hydrocarbons are useful as diesel fuel or the like.
摘要:
A multi-reactor hydrocarbon catalytic conversion system includes at least three reactors, a feed source for providing hydrocarbon feed to the reactors and apparatus for sequentially backwardly rotating the reactors during process mode operation of the reactors. In each of a series of sequential cycles, at least one reactor currently operates in a regeneration mode position, while other reactors operate in process mode positions. A reactor having freshest catalyst is in a last process mode position, and a reactor having relatively least fresh catalyst is in a first process mode position. The reactor having relatively least fresh catalyst receives fresh feed first from the feed source, and the reactor having freshest catalyst receives the partially converted feed last. Method and apparatus are provided for rotation of the reactors, without the necessity of stopping operation of the catalytic conversion process while the shifting of the reactors is being performed. Heat exchangers are provided to control the inlet temperature of effluent provided to downstream reactors. The heat exchangers can occupy fixed process positions or, alternatively, can swing with the reactors in the sequential rotation process.
摘要:
Alkylate is produced by catalytically converting oxygenate feedstock, such as methanol, to lower olefins comprising C.sub.2 -C.sub.4 olefins. Ethene is separated by interstage sorption of C.sub.3 + components and an isoparaffin is alkylated with C.sub.3 -C.sub.4 olefins.The improved technique comprises fractionating an olefinic feedstream containing ethene and C.sub.3 + olefinic components by contacting the olefinic feedstream in a sorption zone with a liquid hydrocarbon sorbent to selectively sorb C.sub.3 + components; reacting C.sub.3 + olefins with excess isoparaffin in a catalytic alkylation reactor to produce C.sub.7 + alkylate hydrocarbons; fractionating the alkylation reactor effluent to provide a liquid hydrocarbon fraction rich in C.sub.4 + isoparaffin for recycle to the sorption zone as lean sorbent; and recovering C.sub.7 + alkylate product from the process.
摘要:
Alkylate is produced by catalytically converting oxygenate feedstock, such as methanol, to lower olefins comprising C.sub.2 -C.sub.4 olefins. Ethene is separated by interstage sorption of C.sub.3 + components and an isoparaffin is alkylated with C.sub.3 -C.sub.4 olefins derived from sorbate.The improved technique comprises fractionating an olefinic feedstream containing ethene and C.sub.3 + olefinic components by contacting the olefinic feedstream in a sorption zone with a liquid hydrocarbon sorbent to selectively sorb C.sub.3 + components; reacting C.sub.3 + olefins with excess isoparaffin in a catalytic alkylation reactor to produce C.sub.7 + alkylate hydrocarbons; fractionating the alkylation reactor effluent to provide a liquid hydrocarbon fraction rich in C.sub.7 +, alkylate for recycle to the sorption zone as lean sorbent; and recovering C.sub.7 + alkylate product and C.sub.5 + gasoline from the process.
摘要:
An improved continuous process for converting lower olefinic hydrocarbon feedstock to C.sub.5.sup.+ liquid hydrocarbons by contacting vapor phase olefinic feedstream with acid zeolite catalyst in the presence of recycled diluent stream rich in C.sub.3 -C.sub.4 hydrocarbons in an enclosed reactor at elevated temperature and pressure. The improved technique comprises a system for cooling reactor effluent to recover a heavier hydrocarbon stream containing a mixture of C.sub.3 -C.sub.4 hydrocarbons and C.sub.5.sup.+ hydrocarbons and debutanizing the heavier hydrocarbons below reactor pressure to obtain a C.sub.5.sup.+ product stream and a condensed C.sub.3 -C.sub.4 hydrocarbon stream. Operating efficiencies are realized in the heat exchange system by reboiling the debutanized C.sub.5.sup.+ hydrocarbon product stream with hot reactor effluent, and by recycling and combining at least a portion of the condensed C.sub.3 -C.sub.4 hydrocarbon stream to dilute liquid olefin hydrocarbon feedstock. By increasing pressure on the liquid olefinic hydrocarbon feedstock and liquid recycle stream to at least the elevated reactor pressure in the liquid state prior to vaporization, energy is conserved.