Process-orientated design method for machine tool structures

    公开(公告)号:US10140416B2

    公开(公告)日:2018-11-27

    申请号:US14965040

    申请日:2015-12-10

    Abstract: A process-orientated design method for machine tool structures comprises the steps of: (A) Defining design conditions including initial configurations, cutting requirements and boundary conditions for the machine tool; (B) Calculating cutting ability to generate information realizing a relationship between a maximum cutting depth and a spindle speed of the machine tool based on the initial configurations and the cutting requirements; (C) Performing an optimization to generate a frequency range for optimization based on the information relating the maximum cutting depth and the spindle speed; (D) Performing structural topology optimization to generate an optimized model based on the frequency range for optimization, the initial configurations and boundary conditions; and (E) Determining whether the optimized model fits the constraint condition; if positive, ends the design steps, and otherwise repeats steps (B)˜(D) until an optimized model fits the constraint condition appears.

    STRUCTURAL TOPOLOGY OPTIMIZATION DESIGN METHOD
    3.
    发明申请
    STRUCTURAL TOPOLOGY OPTIMIZATION DESIGN METHOD 审中-公开
    结构拓扑优化设计方法

    公开(公告)号:US20160140269A1

    公开(公告)日:2016-05-19

    申请号:US14583471

    申请日:2014-12-26

    CPC classification number: G06F17/5018 G06F2217/08

    Abstract: A structural topology optimization design method is provided. A structural topology optimization question is defined to determine at least one set of load and restriction condition and a parameter of lower limit of volume capacity related to a design space model. This model is divided into mesh grids for performing finite element analysis (FEA). Strain energy of each element after FEA is obtained according to the established load and restriction condition and used as a basis for calculating sensitivity of each element. A part of elements is removed or retained according to the degree of sensitivity of each element, and the structural profile and the total volume capacity and total strain energy of residual elements of the structural profile are recorded after each loop was completed. A display interface is used to sequentially show the structural profile and a relationship diagram of structural volume capacity vs structural strain energy.

    Abstract translation: 提供了一种结构拓扑优化设计方法。 定义结构拓扑优化问题以确定与设计空间模型相关的至少一组负载和限制条件以及体积容量下限的参数。 该模型分为用于执行有限元分析(FEA)的网格。 根据建立的载荷和限制条件获得FEA后每个元素的应变能,并用作计算每个元素的灵敏度的基础。 根据每个元件的灵敏度去除或保留元件的一部分,并且在每个回路完成之后记录结构轮廓的残余元件的结构轮廓和总体积容量和总应变能。 显示界面用于顺序显示结构轮廓和结构体积容量与结构应变能的关系图。

    MACHINE TOOL DESIGN METHOD AND MACHINE TOOL DESIGN SYSTEM
    4.
    发明申请
    MACHINE TOOL DESIGN METHOD AND MACHINE TOOL DESIGN SYSTEM 审中-公开
    机床设计方法与机床设计系统

    公开(公告)号:US20150294034A1

    公开(公告)日:2015-10-15

    申请号:US14528175

    申请日:2014-10-30

    CPC classification number: G06F17/5018 G06F17/5086

    Abstract: A machine tool design method includes: receiving a finite element model of tool-spindle system including a cutting tool, a working spindle speed range, and a target cutting depth; providing a simplified finite element model of main frames of machine tool and initializing its configuration parameters including an equivalent stiffness and an equivalent mass; combining the simplified finite element model of main frames of machine tool with the finite element model of tool-spindle system to construct an equivalent machine tool model; according to a response of the configuration parameters, proceeding a cutting stability prediction of the equivalent machine tool model, and computing an objective function value based on a predicted result; and determining whether the objective function value meets a preset design requirement, if yes, employing the configuration parameters to be references to design a machine tool, if not, updating the configuration parameters and proceeding the cutting stability prediction again.

    Abstract translation: 一种机床设计方法,包括:接收刀具主轴系统的有限元模型,包括切削刀具,工作主轴转速范围和目标切削深度; 提供机床主框架的简化有限元模型,初始化其配置参数,包括等效刚度和等效质量; 结合机床主机简化有限元模型与刀具主轴系统有限元模型,构建等效机床模型; 根据配置参数的响应,对等效机床模型进行切割稳定性预测,并根据预测结果计算目标函数值; 并且确定目标函数值是否满足预设设计要求,如果是,则使用配置参数作为设计机床的参考,否则,更新配置参数并再次进行切割稳定性预测。

    Adjustable workpiece support system and method

    公开(公告)号:US11298787B2

    公开(公告)日:2022-04-12

    申请号:US16805133

    申请日:2020-02-28

    Abstract: An adjustable workpiece support system includes an adjustable support apparatus, an analysis support point module, a coordinate post-processing module and a control module. The adjustable support apparatus has a group of support devices for supporting a supported workpiece, the each support device being adjustable in height and angle. The analysis support point module is used to import a computer-aided design file of the supported workpiece, and analyze the computer-aided design file to obtain a group of support points of the supported workpiece. The coordinate post-processing module is configured to calculate the support coordinates of the each support device corresponding to the group of support points. The control module is configured to receive the support coordinates of the each support device, and adjust the height and angle of the each support device to support the supported workpiece, so that the amount of deformation of the supported workpiece is the minimum.

    Hydrostatic rail guide
    8.
    发明授权
    Hydrostatic rail guide 有权
    静水导轨

    公开(公告)号:US08931956B2

    公开(公告)日:2015-01-13

    申请号:US13742017

    申请日:2013-01-15

    CPC classification number: F16C29/005 F16C29/025

    Abstract: A hydrostatic rail guide includes a guide rail, a guide carriage, a hydrostatic supply device, a measurement device and a controller. The guide carriage is hydrostatically mounted on the guide rail and has a hydrostatic channel filled with oil. The oil keeps the guide carriage and the guide rail at a gap. The hydrostatic supply device is adapted for supplying the oil to the hydrostatic channel and adjusting the pressure of the oil. The measurement device is installed on the guide carriage and adapted for detecting the gap between the guide carriage and the guide rail and for producing a distance signal of the measured gap. The controller is connected to the hydrostatic supply device and the measurement device. The controller is adapted for controlling the hydrostatic supply device, based on the distance signal, in order to adjust the hydrostatic pressure of the oil after being pressurized.

    Abstract translation: 静液压导轨包括导轨,导向架,静液压供给装置,测量装置和控制器。 导向架被静液体地安装在导轨上,并且具有充满油的流体静力通道。 油保持导向架和导轨间隙。 静液压供应装置适于将油供应到静水通道并调节油的压力。 测量装置安装在导向架上,用于检测导向架和导轨之间的间隙,并产生测量间隙的距离信号。 控制器连接到静液压供应装置和测量装置。 控制器适于基于距离信号控制静液压供应装置,以便在加压之后调节油的静水压力。

    Process diagnosis system and operation method thereof

    公开(公告)号:US11754472B2

    公开(公告)日:2023-09-12

    申请号:US17562852

    申请日:2021-12-27

    CPC classification number: G01M99/005

    Abstract: A process diagnosis system includes a digital twin calculation unit, a process diagnosis calculation unit, and a remote calculation analysis unit. The digital twin calculation unit obtains a vibration-related parameter and a cutting-related parameter of a processing device, and performs a simulation calculation for the vibration-related parameter, the cutting-related parameter and a three-dimensional model corresponding to the processing device to generate a three-dimensional calculation result. The process diagnosis calculation unit receives a three-dimensional calculation result and displays the three-dimensional calculation result. The remote calculation analysis unit receives the three-dimensional calculation result, and performs a simulation analysis for the three-dimensional calculation result to generate an analysis result.

    Method of load characteristic identification and acceleration adjustment for machine tool

    公开(公告)号:US10698383B1

    公开(公告)日:2020-06-30

    申请号:US16352097

    申请日:2019-03-13

    Abstract: A method of load characteristic identification and acceleration adjustment for a machine tool is provided. A first acceleration of a transmission system is set according to the weight of a workpiece, and the working platform and the workpiece are driven at the first acceleration. A first elastic deformation of the transmission system and an amount of first position error of the transmission system are calculated when transmission system is moved at the first acceleration. A dynamic error is calculated according to the first elastic deformation and the first position error. When the dynamic error is less than or greater than a target error, a second acceleration is set to the transmission system, and a second elastic deformation and a second position error are calculated when the transmission system moves at the second acceleration unit the dynamic error is converged to the target error.

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