公开(公告)号：US5495656A

公开(公告)日：1996-03-05

申请号：US396871

申请日：1995-03-01

申请人： John P. Waggoner

发明人： John P. Waggoner

IPC分类号： B21C23/20 ,  B21C23/22 ,  B21C23/24 ,  B23K1/20 ,  B23P17/00

CPC分类号： B23K1/20 ,  B21C23/20 ,  B21C23/22 ,  B21C23/24 ,  B21C33/004 ,  B23K2203/10 ,  Y10T29/49798 ,  Y10T29/4994 ,  Y10T29/49988 ,  Y10T29/49989

摘要： A composite blank is formed from an aluminum base blank and an aluminum brazing alloy clad material which is affixed to the base blank. Alternately, a multielement blank is formed by at least one base preform and at least one separate clad preform. The composite and multielement blanks are forged into required parts such that as the required parts are formed, the clad material forms an integral coating on the finished part in one or more positions which are to be clad. The composite blank may be formed by initially forming a base blank having one or more recesses on its surface into which clad material is inserted. Recesses can be formed in base blanks as slots during extrusion of the base blanks in a continuous form or otherwise. Clad material is then inserted into each slot on the continuous form with composite blanks being formed by cutting the resulting continuous form. Alternately, clad material can be extruded into each slot or the base blank and clad material can be co-extruded to fill each slot with clad material. A composite blank can also be formed by covering one or more continuous portions of the outer surface of a base blank with clad material.

摘要翻译： 复合坯料由铝基坯料和固定在基坯上的铝钎焊合金包覆材料形成。 或者，多元件坯料由至少一个基底预成型件和至少一个单独的包层预制件形成。 复合和多元素坯料被锻造成所需的部件，使得当形成所需的部件时，包覆材料在待包层的一个或多个位置中在成品部件上形成整体涂层。 复合坯料可以通过最初形成在其表面上具有一个或多个凹槽的基底坯料来形成，其中包覆材料被插入该基底坯料中。 凹槽可以在基坯中以连续形式或以其他方式挤压基底坯料时形成为槽。 然后将包层材料插入连续形式的每个槽中，通过切割所得到的连续形式形成复合坯料。 或者，包覆材料可以挤出到每个槽或基底坯料中，并且包覆材料可以共挤出以用包覆材料填充每个槽。 还可以通过用覆盖材料覆盖基底坯料的外表面的一个或多个连续部分来形成复合坯料。

公开(公告)号：US5419174A

公开(公告)日：1995-05-30

申请号：US228890

申请日：1994-04-18

申请人： John P. Waggoner

发明人： John P. Waggoner

IPC分类号： B21C37/29 ,  F28F9/02 ,  B21D53/06

CPC分类号： F28F9/0214 ,  B21C37/29 ,  F28F9/0243 ,  Y10T29/49359 ,  Y10T29/49389 ,  Y10T29/49391

摘要： A manifold for a heat exchanger is formed by placing a blank having a siamesed pair of tubular passages supported by a first mandrel into a die cavity which receives the blank and defines at least one riser channel extending from the cavity. Each riser channel includes a core such that when a punch forces the blank into the die cavity, the blank is formed as desired and a portion of the blank is forged into the riser channel and around the core. The portion of the sidewall of the blank adjacent to the tubular risers is thickened such that the sidewall of the resulting manifold is substantially uniform after forging. After forging, the blank is removed from the die and the first mandrel is removed. The manifold is completed by inserting a second mandrel including holes in substantial alignment with the tubular risers and forcing punches into the tubular risers to remove the remaining material which separates the risers from the passages. The cores include sharp forming edges between terminal end surfaces and forming surfaces extending around the cores to define the forming heads. Recesses, depressions, patterns of grooves or the like are formed in the end surfaces of the cores. The cores include forming heads with the remainder of the cores and/or riser channels being relieved to facilitate removal of the risers from the riser channels. The riser channels and/or cores can be shaped to form defined distal ends on the tubular risers.

摘要翻译： 用于热交换器的歧管通过将具有由第一心轴支撑的一对管状通道的坯件放置在容纳坯件并且限定从腔体延伸的至少一个立管通道的模腔中而形成。 每个立管通道包括芯，使得当冲头迫使坯料进入模腔时，坯料根据需要形成，并且坯料的一部分被锻造到提升管通道中并且围绕芯部。 与管状立管相邻的毛坯的侧壁部分被加厚，使得所得歧管的侧壁在锻造之后基本均匀。 锻造后，坯料从模具中取出，第一芯棒被去除。 通过插入包括与管状立管基本对准的孔的第二心轴并迫使冲头进入管状立管以移除将立管与通道分离的剩余材料来完成歧管。 芯部包括在终端表面之间的尖锐的成形边缘和围绕芯部延伸的形成表面以限定成形头。 在芯的端面形成凹槽，凹槽，凹槽等图案。 芯部包括形成头部，其余的芯部和/或立管通道被释放以便于从立管通道移除立管。 提升通道和/或芯可以成形为在管状立管上形成限定的远端。

公开(公告)号：US5615480A

公开(公告)日：1997-04-01

申请号：US515683

申请日：1995-08-16

申请人： John P. Waggoner

发明人： John P. Waggoner

IPC分类号： B21C23/18 ,  B21K1/28 ,  B21K3/00 ,  F04C18/02 ,  B23P15/00

CPC分类号： B21C23/18 ,  B21K1/28 ,  B21K3/00 ,  F04C18/0246 ,  Y10T29/4924

摘要： A high pressure forming process is used to form asymmetric scroll compressor elements wherein a single or multiple piece die is closed at one end by a stop which is formed to correspond to a side of the scroll compressor element opposite to a scroll. A punch sized to fit within the die includes an endface having a scroll shaped cavity. A blank of an appropriate metal is placed in the die against the stop and the punch is then inserted into the die and fully extended to form the blank into a scroll compressor element with a single stroke of the punch. The punch includes vent holes for allowing trapped gases and lubricants to escape as the scroll is formed. The punch may also include an ejector system to facilitate removal of the scroll compressor elements from the punch/die combination. The stop may be defined by a second punch which can be moved into the die for forming parts or can be held stationary during part formation and then moved to facilitate removal of scroll compressor elements from the punch/die combination. It may be desired in some applications to heat the die, punch, stop/punch and blanks.

摘要翻译： 使用高压成形方法来形成不对称的涡旋压缩机元件，其中单个或多个模具的一端通过与涡旋件相对的涡旋压缩机元件的一侧形成的止挡件封闭。 尺寸适合于模具内的冲头包括具有涡旋形腔的端面。 将适当金属的坯料放置在模具中抵靠止动件，然后将冲头插入模具中并完全延伸，以将冲头形成为具有单冲程的涡旋压缩机元件。 该冲头包括用于允许被捕获的气体和润滑剂随着涡旋形成而逸出的通气孔。 冲头还可以包括喷射器系统以便于从冲头/模具组合中移除涡旋压缩机元件。 止动件可以由第二冲头限定，第二冲头可以移动到模具中以形成部件，或者可以在部件形成期间保持静止，然后移动以便于从冲头/模具组合中移除涡旋压缩机元件。 在一些应用中可能需要加热模具，冲头，止动/冲压和坯料。

公开(公告)号：US5337477A

公开(公告)日：1994-08-16

申请号：US95099

申请日：1993-07-21

申请人： John P. Waggoner

发明人： John P. Waggoner

IPC分类号： B21C37/29 ,  F28F9/02 ,  B21D53/02

CPC分类号： F28F9/0214 ,  B21C37/29 ,  F28F9/0243 ,  Y10T29/49359 ,  Y10T29/49389 ,  Y10T29/49391

摘要： A manifold for a heat exchanger is formed by placing a blank having a siamesed pair of tubular passages supported by a first mandrel into a die cavity which receives the blank and defines at least one riser channel extending from the cavity. Each riser channel includes a core such that when a punch forces the blank into the die cavity, the blank is formed as desired and a portion of the blank is forged into the riser channel and around the core. The portion of the sidewall of the blank adjacent to the tubular risers is thickened such that the sidewall of the resulting manifold is substantially uniform after forging. After forging, the blank is removed from the die and the first mandrel is removed. The manifold is completed by inserting a second mandrel including holes in substantial alignment with the tubular risers and forcing punches into the tubular risers to remove the remaining material which separates the risers from the passages. The cores include sharp forming edges between terminal end surfaces and forming surfaces extending around the cores to define the forming heads. Recesses, depressions, patterns of grooves or the like are formed in the end surfaces of the cores. The cores include forming heads with the remainder of the cores and/or riser channels being relieved to facilitate removal of the risers from the riser channels. The riser channels and/or cores can be shaped to form defined distal ends on the tubular risers.

摘要翻译： 用于热交换器的歧管通过将具有由第一心轴支撑的一对管状通道的坯件放置在容纳坯件并且限定从腔体延伸的至少一个立管通道的模腔中而形成。 每个立管通道包括芯，使得当冲头迫使坯料进入模腔时，坯料根据需要形成，并且坯料的一部分被锻造到提升管通道中并且围绕芯部。 与管状立管相邻的毛坯的侧壁部分被加厚，使得所得歧管的侧壁在锻造之后基本均匀。 锻造后，坯料从模具中取出，第一芯棒被去除。 通过插入包括与管状立管基本对准的孔的第二心轴并迫使冲头进入管状立管以移除将立管与通道分离的剩余材料来完成歧管。 芯部包括在终端表面之间的尖锐的成形边缘和围绕芯部延伸的形成表面以限定成形头。 在芯的端面形成凹槽，凹槽，凹槽等图案。 芯部包括形成头部，其余的芯部和/或立管通道被释放以便于从立管通道移除立管。 提升通道和/或芯可以成形为在管状立管上形成限定的远端。