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公开(公告)号:US20240133508A1
公开(公告)日:2024-04-25
申请号:US18399588
申请日:2023-12-28
Applicant: KNAUF INSULATION SPRL , KNAUF INSULATION, INC.
Inventor: Carl HAMPSON , Gert MUELLER , Charles APPLEY
IPC: F16L59/02 , C03C13/06 , C03C25/32 , C03C25/321 , C03C25/34 , C08H8/00 , C08K5/17 , C08K7/14 , C08L97/02 , C08L99/00 , C08L101/02 , C08L101/06 , C09D197/02 , C09D199/00 , C09D201/02 , C09D201/06 , C09K3/00 , D04H1/4209 , D04H1/4218 , D04H1/64 , E04B1/76
CPC classification number: F16L59/028 , C03C13/06 , C03C25/32 , C03C25/321 , C03C25/34 , C08H8/00 , C08K5/175 , C08K7/14 , C08L97/02 , C08L99/00 , C08L101/025 , C08L101/06 , C09D197/02 , C09D199/00 , C09D201/025 , C09D201/06 , C09K3/00 , D04H1/4209 , D04H1/4218 , D04H1/64 , E04B1/7658 , E04B1/7662
Abstract: A method of manufacturing a mineral fibre thermal insulation product comprises the sequential steps of:
Forming mineral fibres from a molten mineral mixture;
Spraying a substantially formaldehyde free binder solution on to the mineral fibres, the binder solution comprising: a reducing sugar, an acid precursor derivable from an inorganic salt and a source of nitrogen;
Collecting the mineral fibres to which the binder solution has been applied to form a batt of mineral fibres; and
Curing the batt comprising the mineral fibres and the binder which is in contact with the mineral fibres by passing the batt through a curing oven so as to provide a batt of mineral fibres held together by a substantially water insoluble cured binder.-
公开(公告)号:US20200002512A1
公开(公告)日:2020-01-02
申请号:US16481575
申请日:2018-01-30
Applicant: KNAUF INSULATION SPRL
Inventor: Carl HAMPSON , Oliver CALLAGHAN
IPC: C08L1/08 , B27N3/00 , C09J101/04 , D04H1/587 , D04H1/64 , C08K5/1545
Abstract: The present invention relates to improved curable binder compositions comprising cellulose hydrolysate sugars and an inorganic ammonia salt, products making use thereof and a process for making such products. The invention binders show improved bond strength under dry and wet conditions.
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公开(公告)号:US20190127553A1
公开(公告)日:2019-05-02
申请号:US16306557
申请日:2017-05-23
Applicant: KNAUF INSULATION SPRL
Inventor: Carl HAMPSON , Mike MAXWELL
Abstract: The present invention relates to the use of an amine compound comprising at least one, preferably at least two amine functions, wherein the amine functions are primary or secondary amines, to reduce the level of furfural and/or hydroxymethylfurfural in a carbohydrate-based binder or binder composition and/or escaping in the course of preparation, cross-linking and/or curing of carbohydrate-based binders. Preferably, the carbohydrate-based binder is obtained from a carbohydrate-based binder composition comprising a carbohydrate component and a cross-linker and possibly reaction product of carbohydrate component and cross-linker, wherein the cross-linker is selected from ammonium salts of inorganic acid, carboxylic acids, salts, ester or anhydride derivatives thereof, and/or combinations thereof.
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公开(公告)号:US20190085204A1
公开(公告)日:2019-03-21
申请号:US16105623
申请日:2018-08-20
Applicant: KNAUF INSULATION SPRL , KNAUF INSULATION, INC.
Inventor: Carl HAMPSON , Benedicte PACOREL
IPC: C09D189/00 , C08H1/00 , C08L89/00 , C08L97/02
Abstract: The present invention relates to an aqueous binder composition, a method of manufacturing a product comprising said binder composition in a cured state, as well as particle or fibre products comprising the binder composition in a cured state, and a use of said binder composition.
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公开(公告)号:US20200347231A1
公开(公告)日:2020-11-05
申请号:US16932722
申请日:2020-07-18
Applicant: KNAUF INSULATION SPRL , KNAUF INSULATION, INC.
Inventor: Carl HAMPSON , Ferdous KHAN
IPC: C08L97/00 , C08L97/02 , C08L5/08 , C09J197/00 , B27N3/00 , C09D197/00
Abstract: The present invention relates to a new aqueous curable binder composition comprising a polyphenolic macromolecular compound which bears a multitude of catechol radicals (dihydroxybenzene), preferably lignosulfonate salts and condensed tannins and mixtures thereof, and a polyamine functional compound comprising primary and/or secondary and/or tertiary and/or quaternary amine functional groups, suitable for bonding particulate matter, such as fibers, more particularly mineral wool fibers, or particles, such as wood particles.
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公开(公告)号:US20200224004A1
公开(公告)日:2020-07-16
申请号:US16828896
申请日:2020-03-24
Applicant: KNAUF INSULATION SPRL
Inventor: Carl HAMPSON , Mike MAXWELL
Abstract: The present invention relates to the use of an amine compound comprising at least one, preferably at least two amine functions, wherein the amine functions are primary or secondary amines, to reduce the level of furfural and/or hydroxymethylfurfural in a carbohydrate-based binder or binder composition and/or escaping in the course of preparation, cross-linking and/or curing of carbohydrate-based binders. Preferably, the carbohydrate-based binder is obtained from a carbohydrate-based binder composition comprising a carbohydrate component and a cross-linker and possibly reaction product of carbohydrate component and cross-linker, wherein the cross-linker is selected from ammonium salts of inorganic acid, carboxylic acids, salts, ester or anhydride derivatives thereof, and/or combinations thereof.
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公开(公告)号:US20180340104A1
公开(公告)日:2018-11-29
申请号:US15771779
申请日:2016-10-26
Applicant: KNAUF INSULATION SPRL
Inventor: Carl HAMPSON , Ferdous KHAN
IPC: C09J103/04 , C08B31/00 , B27N3/00 , D04H1/587 , D04H1/4209
Abstract: The present invention relates to an assembly of matter comprising mineral fibers, synthetic fibers or natural fibers, cellulosic particle or sheet material, bonded together by a curable binder composition comprising a monosaccharide and/or polysaccharide and an azetidinium crosslinker and possibly reaction product resulting from the cross-linking between polysaccharide and azetidinium crosslinker, or by a binder obtained by subjecting to curing conditions an aqueous curable binder composition comprising a monosaccharide and/or polysaccharide and an azetidinium crosslinker and possibly reaction product resulting from the cross-linking between polysaccharide and azetidinium crosslinker. The binder composition may further comprise a crosslinker capable of undergoing radical polymerization. Binder compositions and a process for manufacturing said assembly of matter are also disclosed.
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公开(公告)号:US20180319984A1
公开(公告)日:2018-11-08
申请号:US16038647
申请日:2018-07-18
Applicant: KNAUF INSULATION SPRL , KNAUF INSULATION, INC.
Inventor: Carl HAMPSON , Ferdous KHAN
IPC: C08L97/00 , B27N3/00 , C09D197/00 , C08L97/02
CPC classification number: C08L97/00 , B27N3/002 , C08L5/08 , C08L97/02 , C08L2201/54 , C09D197/00 , C09J197/005
Abstract: The present invention relates to a new aqueous curable binder composition comprising a polyphenolic macromolecular compound which bears a multitude of catechol radicals (dihydroxybenzene), preferably lignosulfonate salts and condensed tannins and mixtures thereof, and a polyamine functional compound comprising primary and/or secondary and/or tertiary and/or quaternary amine functional groups, suitable for bonding particulate matter, such as fibers, more particularly mineral wool fibers, or particles, such as wood particles.
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公开(公告)号:US20180319901A1
公开(公告)日:2018-11-08
申请号:US15772054
申请日:2016-10-26
Applicant: KNAUF INSULATION SPRL
Inventor: Carl HAMPSON , Ferdous KHAN
IPC: C08B31/00 , C08J3/28 , C08J5/04 , C08K3/20 , C08K3/30 , C08K5/23 , C08L33/02 , C08L33/08 , C08L33/26 , B27N3/00
CPC classification number: C08B31/003 , B27N3/002 , C08J3/28 , C08J5/04 , C08J5/045 , C08J2303/02 , C08K3/20 , C08K3/30 , C08K5/235 , C08K2003/3045 , C08L3/04 , C08L33/00 , C08L33/02 , C08L33/08 , C08L33/26
Abstract: The present invention relates to new aqueous curable binder compositions comprising a carbohydrate compound, a first cross linker and a second cross linker different from the first capable of undergoing radical polymerization and possibly a free radical initiator.
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公开(公告)号:US20250154322A1
公开(公告)日:2025-05-15
申请号:US18922298
申请日:2024-10-21
Applicant: KNAUF INSULATION SPRL , KNAUF INSULATION, INC.
Inventor: Charles Fitch APPLEY , Carl HAMPSON , Gert R. MUELLER , Benedicte PACOREL
Abstract: A binder comprising the products of a carbohydrate reactant and polyamine is disclosed. The binder is useful for consolidating loosely assembled matter, such as fibers. Uncured fibrous products comprising fibers in contact with a carbohydrate reactant and a polyamine are also disclosed. The binder composition may be cured to yield a fibrous product comprising fibers bound by a cross-linked polymer. Further disclosed are methods for binding fibers with the carbohydrate reactant and polyamine based binder.
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