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公开(公告)号：US20180250911A1
公开(公告)日：2018-09-06
申请号：US15970681
申请日：2018-05-03
申请人： KYORAKU CO., LTD.
IPC分类号： B32B5/18 , B32B37/18 , B29C65/00 , B29C70/08 , B29C70/46 , B29D99/00 , B32B3/30 , B29C65/02 , B29C65/56 , B29C65/50 , B29K77/00 , B29L7/00 , B29L31/00
摘要： A foam structural material includes a first core material and a reinforcing material. The first core material has a first portion of a linear groove part formed along an edge of the first core material. The reinforcing material has a first side fitted to the first portion of the linear groove part. The first portion of the linear groove part includes a first engagement plane. The first engagement plane is engaged with the reinforcing material and has one or a plurality of projections formed thereon.
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公开(公告)号：US20240131777A1
公开(公告)日：2024-04-25
申请号：US18546468
申请日：2022-02-18
申请人： KYORAKU CO., LTD.
发明人： Yuki HARASAWA , Tadatoshi TANJI , Tatsuya FUKUDA , Takurou MATSUDA , Sho NAKAJIMA , Shingo NAGASHIMA
CPC分类号： B29C51/268 , B29C51/32
摘要： A method of manufacturing a structure is provided in which a burr portion can be more reliably cut. In a burr portion shaping step, the burr portion is sucked to an engaging portion by a suction part to shape the burr portion along the engaging portion, and in a cutting step, ae movable portion is moved relative to first and second split molds with the burr portion being shaped along the engaging portion, thereby the burr portion is cut from a molded main body along a cutting line.
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公开(公告)号：US20210221033A1
公开(公告)日：2021-07-22
申请号：US17263694
申请日：2019-07-24
申请人： KYORAKU CO., LTD.
发明人： Hisanao HATO , Tadatoshi TANJI , Takeshi KATO , Tatsuya FUKUDA , Yuki HARASAWA
摘要： A manufacturing method of a structure by which a target member can be easily positioned with high accuracy. In a tilting step, at least one target member is positioned by tilting a positioning table and sliding the target member placed on the positioning table to bring the target member into contact with a locking portion.
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公开(公告)号：US20190275728A1
公开(公告)日：2019-09-12
申请号：US16333014
申请日：2017-09-22
申请人： KYORAKU CO., LTD.
发明人： Tatsuya FUKUDA , Yuki HARASAWA , Ryosuke OKI
摘要： A mold which can improve an appearance of a molded body is provided. A mold includes a cavity, the mold being capable of subjecting a resin sheet under reduced pressure suction via a plurality of reduced pressure suction holes thereby shaping the resin sheet to follow a shape of an inner surface of the cavity; wherein: the inner surface includes a base surface and a plurality of island-like concave portions provided in the base surface; and a concave portion reduced pressure suction hole index defined by an in-concave reduced pressure suction hole ratio divided by a concave portion area ratio is 0.5 or lower.
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公开(公告)号：US20180243969A1
公开(公告)日：2018-08-30
申请号：US15756642
申请日：2016-09-02
申请人： Kyoraku Co., Ltd.
发明人： Tatsuya FUKUDA
CPC分类号： B29C51/36 , B29C33/005 , B29C48/0016 , B29C48/0017 , B29C48/07 , B29C49/04 , B29C49/42 , B29C49/4236 , B29C51/02 , B29C51/10 , B29C51/16 , B29C51/26 , B29C51/267 , B29C51/32 , B29C2791/006
摘要： A molding die device is provided for bringing a resin sheet into close contact with a pair of dies by vacuum suction from a cavity surface to perform molding. An outer frame portion is formed integrally with an outer peripheral portion of the respective dies arranged to face each other. Moreover, one of the dies has a recessed portion formed at the position of the one of the dies facing the outer frame portion of the other die and configured so that the outer frame portion of the one of the dies can be housed in the recessed portion. The outer frame portion is formed to protrude most in each die. Upon molding, the dies are clamped together after vacuum suction has been performed with the resin sheet being arranged in contact with the outer frame portions.
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6.发明申请FOAM STRUCTURAL MATERIAL, RESIN PANEL, AND METHOD FOR MANUFACTURING A RESIN PANEL 有权泡沫结构材料，树脂板和制造树脂板的方法公开(公告)号：US20150306844A1
公开(公告)日：2015-10-29
申请号：US14651169
申请日：2013-11-21
申请人： KYORAKU CO., LTD.
CPC分类号： B32B5/18 , B29C65/028 , B29C65/5057 , B29C65/5071 , B29C65/5085 , B29C65/564 , B29C66/1122 , B29C66/1142 , B29C66/433 , B29C66/71 , B29C66/727 , B29C66/81415 , B29C66/81427 , B29C66/81431 , B29C66/83221 , B29C70/086 , B29C70/46 , B29C70/462 , B29D99/0021 , B29K2077/00 , B29L2007/002 , B29L2031/776 , B32B3/30 , B32B37/185 , B32B2305/022 , B29K2023/00 , B29K2023/06 , B29K2023/12 , B29K2025/06 , B29K2027/06 , B29K2033/08 , B29K2033/12
摘要： A foam structure includes: a first core material and a second core material that are obtained by splitting a foam body at a linear groove part, the groove part being formed in the foam body for fitting with a reinforcing material, and the reinforcing material into which the first core material and the second core material are respectively fitted from one side and the other side of the reinforcing material.
摘要翻译： 泡沫结构包括：第一芯材和第二芯材，其通过在直线沟槽部分处分离泡沫体而获得，所述槽部形成在泡沫体中，用于与增强材料配合，以及增强材料 第一芯材和第二芯材分别从增强材料的一侧和另一侧配合。
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公开(公告)号：US20190039279A1
公开(公告)日：2019-02-07
申请号：US16076367
申请日：2017-02-15
申请人： Kyoraku Co., Ltd.
发明人： Masaaki SUEOKA , Tatsuya FUKUDA , Tadatoshi TANJI , Kenji IWASAKI , Ryosuke OKI
IPC分类号： B29C49/04
摘要： A resin panel according to an embodiment includes a core material, a reinforcing material, a skin material covering the core material and the reinforcing material, and a fastened member. A reinforcing material has a first plate provided on a front surface of the core material, a second plate provided on a back surface of the core material, and a connecting plate connecting the first plate and the second plate. The fastened member is attached to the skin material by a fastening member penetrating the skin material and the first plate or the second plate of the reinforcing material.
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公开(公告)号：US20240227277A9
公开(公告)日：2024-07-11
申请号：US18546468
申请日：2022-02-18
申请人： KYORAKU CO., LTD.
发明人： Yuki HARASAWA , Tadatoshi TANJI , Tatsuya FUKUDA , Takurou MATSUDA , Sho NAKAJIMA , Shingo NAGASHIMA
CPC分类号： B29C51/268 , B29C51/32
摘要： A method of manufacturing a structure is provided in which a burr portion can be more reliably cut. In a burr portion shaping step, the burr portion is sucked to an engaging portion by a suction part to shape the burr portion along the engaging portion, and in a cutting step, ae movable portion is moved relative to first and second split molds with the burr portion being shaped along the engaging portion, thereby the burr portion is cut from a molded main body along a cutting line.
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公开(公告)号：US20220371257A1
公开(公告)日：2022-11-24
申请号：US17773176
申请日：2020-12-08
申请人： KYORAKU CO., LTD.
发明人： Yuki HARASAWA , Takeshi KATO , Tsutomu OUCHI , Tatsuya FUKUDA , Yosuke HAYASHI , Takafumi FUNATO , Seiji ONO
摘要： A molding system capable of reducing molding defects including first and second parison forming devices; first and second molds configured to be opened and closed; and a control unit. The first parison forming device comprises a first extruder, a first accumulator, and a first injection head, the first parison forming device is configured to form a first parison by injecting a first molten resin from the first injection head after the first molten resin extruded from the first extruder is accumulated in the first accumulator, the second parison forming device comprises a second extruder, a second accumulator, and a second injection head, the second parison forming device is configured to form a second parison by injecting a second molten resin from the second injection head after the second molten resin extruded from the second extruder is accumulated in the second accumulator.
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10.发明申请公开(公告)号：US20190248061A1
公开(公告)日：2019-08-15
申请号：US16329343
申请日：2017-08-28
申请人： KYORAKU CO., LTD.
发明人： Takafumi FUNATO , Sho NAKAJIMA , Kazuhiko SAEKI , Kenji ISHII , Ryuichi ISHIDA , Ryosuke OKI , Tatsuya FUKUDA , Yuki HARASAWA
摘要： The first aspect of the present invention provides a foamed structure, comprising: a first foamed body extending in a first direction; a second foamed body extending in the first direction and facing the first foamed body with a gap interposed therebetween; and a reinforcement disposed in the gap between the first foamed body and the second foamed body, the reinforcement having an elongated shape, wherein the first foamed body has a portion overlapping with the second foamed body in the first direction view.
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