摘要:
A method for removing a crack in an electromechanical rotor, including: forming a plurality of slots on a periphery of a core portion of an electromechanical rotor along an axial direction thereof; inserting coils into the slots, respectively; forming a plurality of wedges for maintaining the coils in the slots, respectively; and forming a cut hole at at least a part of the core portion from an outer surface of the core portion toward the side of a center axis thereof so as to contain a crack along a circumferential direction thereof.
摘要:
A method for repairing a crack in an electromechanical rotor (10), including forming a plurality of slots (12) on a periphery of a core portion (11) of an electromechanical rotor (10) along an axial direction thereof; inserting coils into the slots (12), respectively; forming a plurality of wedges for maintaining the coils in the slots (12), respectively; and forming a cut hole (20) at the core portion (11) from an outer surface of the core portion (11) so as to remove at least a deeper area of a crack created at the core portion (11) at a contacting surface between the corresponding wedge and the corresponding slot (12).
摘要:
A method for repairing a crack in an electromechanical rotor (10), including forming a plurality of slots (12) on a periphery of a core portion (11) of an electromechanical rotor (10) along an axial direction thereof; inserting coils into the slots (12), respectively; forming a plurality of wedges for maintaining the coils in the slots (12), respectively; and forming a cut hole (20) at the core portion (11) from an outer surface of the core portion (11) so as to remove at least a deeper area of a crack created at the core portion (11) at a contacting surface between the corresponding wedge and the corresponding slot (12).
摘要:
An object of the present invention is to control crack propagation, either by predicting shaft dovetail crack propagation with high accuracy, or by determining operation conditions under which the crack does not extend. The crack propagation prediction system includes an operation processing unit, an interface unit, and a memory unit. The operation processing unit includes a stress calculation unit that calculates the mean stress generated in the shaft dovetail, a factor range calculation unit that calculates the stress intensity factor range for the crack in the shaft dovetail, and a crack propagation amount calculation unit that calculates an amount of the shaft dovetail crack propagation for an arbitrary time period, from the obtained mean stress and the stress intensity factor range, an operation pattern, an operation time, and data on the crack. The stress calculation unit includes as individual calculation units that calculate separately different types of mean stress, a contact surface pressure stress calculation unit, a thermal stress calculation unit, and a residual stress calculation unit, as well as a mean stress calculation unit that sums these mean stresses.
摘要:
An object of the present invention is to control crack propagation, either by predicting shaft dovetail crack propagation with high accuracy, or by determining operation conditions under which the crack does not extend. The crack propagation prediction system includes an operation processing unit, an interface unit, and a memory unit. The operation processing unit includes a stress calculation unit that calculates the mean stress generated in the shaft dovetail, a factor range calculation unit that calculates the stress intensity factor range for the crack in the shaft dovetail, and a crack propagation amount calculation unit that calculates an amount of the shaft dovetail crack propagation for an arbitrary time period, from the obtained mean stress and the stress intensity factor range, an operation pattern, an operation time, and data on the crack. The stress calculation unit includes as individual calculation units that calculate separately different types of mean stress, a contact surface pressure stress calculation unit, a thermal stress calculation unit, and a residual stress calculation unit, as well as a mean stress calculation unit that sums these mean stresses.
摘要:
A method for removing a crack in an electromechanical rotor, including: forming a plurality of slots on a periphery of a core portion of an electromechanical rotor along an axial direction thereof; inserting coils into the slots, respectively; forming a plurality of wedges for maintaining the coils in the slots, respectively; and forming a cut hole at at least a part of the core portion from an outer surface of the core portion toward the side of a center axis thereof so as to contain a crack along a circumferential direction thereof.
摘要:
A Ni-based alloy for a casting part of a steam turbine having excellent high temperature strength, castability and weldability includes, in percentage by mass, 0.01 to 0.15 of C, 18 to 28 of Cr, 10 to 15 of Co, 8 to 12 of Mo, 1.5 to 2 of Al, 0.1 to 3 of Ti, 0.001 to 0.006 of B, 0.1 to 0.7 of Ta, and the balance of Ni plus unavoidable impurities.
摘要:
In a brazing repair material 3 which is charged into a repairing portion of base material 1 in which a failure such as a crack 2 and corrosion is generated, diffusion heat treatment is carried out, the brazing repair material 3 is integrally bonded to the repairing portion to repair the repairing portion, the brazing repair material 3 comprises a mixture of non-molten alloy powder having a composition similar to that of the base material 1 and molten alloy powder which is melted at a temperature of the diffusion heat treatment, and the molten alloy powder is brazing repairing alloy consisting of 0.001 to 0.05 mass % of C, 2 to 5 mass % of Si, 10 to 25 mass % of Cr, 15 to 25 mass % of Co, 1 to 5 mass % of B, and balance of Ni, and excluding Al. With this configuration, a part having a failure such as a crack can restore original characteristics like the inherent base material.
摘要:
The invention relates to a nickel-base single-crystal superalloy applied to parts for industrial gas turbine or the like such as turbine rotor blade and stator blade which are used at high temperatures, a method for manufacturing the same, and gas turbine parts prepared from such nickel-base single-crystal superalloys, and more particularly the invention provides a nickel-base single-crystal superalloy consisting essentially of, in percentages by weight, 5% to 10% cobalt, 4.7% to 6% chromium, more than 2.0% to less than 3.5% molybdenum, 7.5% to 10% tungsten, 5% to 6% aluminum, 0.1% to 2% titanium, 4% to 5.5% tantalum, 1% to 4% rhenium, 0.01% to 0.2% hafnium, the balance being nickel and incidental impurities, which is excellent in high-temperature strength and high-temperature corrosion resistance, and further excellent in structural stability even in a long time use.
摘要:
The present invention provides a coating method, in which a composite coating layer is formed on a surface of an alloy base member by utilizing a rotary electrode device. The coating method includes the steps of: preparing an electrolytic solution containing A ion wherein A is Co or Ni; preparing a MCrAlY powder wherein M denotes at least one element selected from the group consisting of Ni and Co, and the MCrAlY powder contains at least Ni when A is Co or the MCrAlY powder contains at least Co when A is Ni; preparing a dispersion liquid by dispersing the MCrAlY powder into the electrolytic solution; immerging the cylindrical rotary electrode and the alloy base member into the dispersion liquid; and electrolyzing the surface of the alloy base member while the cylindrical rotary electrode covered with the nonwoven fabric layer is rolled on the on the surface of the alloy base member thereby to form the composite coating layer onto the surface of the alloy base member.