摘要:
A method for manufacturing a vehicle power transmission device having a case and a ring gear fitted to the outer peripheral surface of the case to transmit drive power from a drive source. The method includes: a welding step in which an annular flange is provided on the case or the ring gear and butt welding is performed by lapping a weld bead along the contact portion of one side surface of the annular flange and the case or the ring gear; a measurement step in which the outline of the other side surface of the annular flange placed in close proximity to the one side surface are measured; and an evaluation step in which a weld condition is evaluated based on part of the outline, which is determined in the measurement step, of a portion corresponding to the lapping portion of the weld bead.
摘要:
A butt position detecting method for a weld joint, when an arrangement direction of a first member and a second member is defined as a first direction, and a direction that is perpendicular to the first direction is defined as a second direction, the first member has a corner portion and a chamfer portion, and a two-dimensional displacement sensor is arranged at a position offset from the butt portion toward the first member side in the first direction, and such that an angle θs at which the second direction and an optical axis direction of irradiation light of the two-dimensional displacement sensor intersect with each other and an angle θa at which the second direction and a formation direction of the chamfer portion of the first member intersect with each other satisfy a condition expression: 0°
摘要:
It is a task of the present application to provide a butt position detecting method for a weld joint and a butt position detecting device for a weld joint that can detect a position of a butt portion between both members with high accuracy while reducing costs, and a manufacturing a weld joint that carries out the butt position detecting method. Thus, according to one aspect of the invention, in a butt position detecting method for a weld joint, when an arrangement direction of a first member and a second member is defined as a first direction, and a direction that is perpendicular to the first direction is defined as a second direction, the first member has a corner portion and a chamfer portion, and a two-dimensional displacement sensor is arranged at a position offset from the butt portion toward the first member side in the first direction, and such that an angle θs at which the second direction and an optical axis direction of irradiation light of the two-dimensional displacement sensor intersect with each other and an angle θa at which the second direction and a formation direction of the chamfer portion of the first member intersect with each other satisfy a condition expression: 0°
摘要:
A method for manufacturing a vehicle power transmission device having a case and a ring gear fitted to the outer peripheral surface of the case to transmit drive power from a drive source. The method includes: a welding step in which an annular flange is provided on the case or the ring gear and butt welding is performed by lapping a weld bead along the contact portion of one side surface of the annular flange and the case or the ring gear; a measurement step in which the outline of the other side surface of the annular flange placed in close proximity to the one side surface are measured; and an evaluation step in which a weld condition is evaluated based on part of the outline, which is determined in the measurement step, of a portion corresponding to the lapping portion of the weld bead.
摘要:
A double side welding method used for producing a differential gear for welding a weld part to join a ring gear fitted on a gear case from both sides. The method uses welding distortion caused by welding to improve product accuracy. The method includes welding from both sides of a weld part where a first member and a second member, which are the objects being joined, face each other. The method is performed by first welding, which is performed from one side, and second welding, which is performed from the other opposite side from that first welding. Heat quantity adjustment, that adjusts the quantity of heat input to the weld part for the second welding, is performed after the first welding, and is carried out such that an amount of welding distortion that is the objective arises.
摘要:
A welded structure has a first member and a second member that are welded together. The first member comprises a second-member joining part, and the second member comprises a first-member joining part. If the direction in which the first member and the second member are arranged is the first direction, and the direction intersecting the first direction is the second direction, welded parts are provided at least at both ends in the second direction of the joining surface where the first member and the second member are joined. The first member is such that the second-member joining part and a linking part which connects to the second-member joining part are arranged in succession from the joining surface in the first direction, and the dimensions of the second-member joining part are greater than the dimensions of the linking part in a third direction perpendicular to the first direction.
摘要:
Assuming that a direction in which a first member and a second member are arranged is a first direction and a direction orthogonal to the first direction is a second direction, a welding structure includes: a pressure fit portion; a first cavity; a second cavity; a first weld bead formed between the first cavity and an end of a joining part of the first member and the second member on one side in the second direction by welding the first member and second member while the second cavity is communicated with outside; a second weld bead formed between the second cavity and an end of the joining part on the other side in the second direction; and a cutout groove communicating between the first cavity and the second cavity.
摘要:
Disclosed are a welded structure and a welding method which make it possible to improve welding strength and welding quality. A welded structure in which a first member and a second member are joined by means of welding, wherein the first member comprises a second-member joining part which is joined to the second member, and the second member comprises a first-member joining part which is joined to the first member. If the direction in which the first member and the second member are arranged is the first direction, and the direction intersecting the first direction is the second direction, welded parts are provided at least at both ends in the second direction of the joining surface where the first member and the second member are joined. The first member is such that the second-member joining part and a linking part which connects to the second-member joining part are arranged in succession from the joining surface in the first direction, and the dimensions of the second-member joining part are greater than the dimensions of the linking part in a third direction perpendicular to the first direction.
摘要:
In a butt-welded joint structure in which the entire peripheral edge or both end sides of the abutting surface are welded, first and second cutouts for determining insufficient penetration and determining excessive penetration are formed. After butt welding, ultrasound is beamed onto each of the first and second cutouts of the joint structure and the reflected wave is measured. The acceptability of the weld penetration depth is thus determined on the basis of both of the reflected waves. This determination is performed on the entire peripheral edge portion or both end side portions of the butted face between the welded materials, and the acceptability of the weld penetration depth of the corresponding portions is inspected.
摘要:
Assuming that a direction in which a first member and a second member are arranged is a first direction and a direction orthogonal to the first direction is a second direction, a welding structure includes: a pressure fit portion; a first cavity; a second cavity; a first weld bead formed between the first cavity and an end of a joining part of the first member and the second member on one side in the second direction by welding the first member and second member while the second cavity is communicated with outside; a second weld bead formed between the second cavity and an end of the joining part on the other side in the second direction; and a cutout groove communicating between the first cavity and the second cavity.