Abstract:
An electromagnetic valve apparatus with nonlinear springs for variable valve timing in an internal combustion engine. The apparatus includes a valve, floating spring assembly, translational cam, and motor. The cam and spring serve to minimize lash and valve stem bending forces. During opening and closing of the valve, spring potential energy is converted into valve kinetic energy and then back into potential energy at the end of the motion. The potential energy is then available for the next opening/closing event. The motor initiates motion, replaces friction and vibration losses, and terminates motion. However, the motor supplies minimal energy as the valve opens and closes, and vice-versa, naturally due to combined effects of system inertia and the nonlinear spring. In addition to valve control, the apparatus may be applied to fuel injectors, or any reciprocating linear or rotary mechanism where electronic control is used.
Abstract:
A lightweight and efficient electrical machine element including a method of manufacture providing a stator winding for an electric machine which has a large portion of its volume containing electrically conductive strands and a small portion of its volume containing of an encapsulant material. The stator winding includes winding of a first phase by shaping a portion of a bundle of conductive strands into an overlapping, multi-layer arrangement. Winding of successive phases occurs with further bundles of conductor strands around the preceding phases constructed into similar overlapping, multi-layer arrangements. The multiple phases are impregnated with the encapsulant material using dies to press the bundles into a desired form while expelling excess encapsulant prior to the curing of the encapsulant material. The encapsulated winding is removed from the dies after the encapsulant has cured. The encapsulant coating on the strands may be activated using either heat or solvent. The stator winding may be pressed into a form which has cooling channels which increase the surface area, thus enhancing convective cooling, heat dissipation, and the electrical machine's efficiency.