Polycrystalline diamond materials having improved abrasion resistance, thermal stability and impact resistance
    2.
    发明授权
    Polycrystalline diamond materials having improved abrasion resistance, thermal stability and impact resistance 有权
    具有改善的耐磨性,热稳定性和耐冲击性的多晶金刚石材料

    公开(公告)号:US07493973B2

    公开(公告)日:2009-02-24

    申请号:US11140615

    申请日:2005-05-26

    IPC分类号: E21B10/46

    摘要: PCD materials comprise a diamond body having bonded diamond crystals and interstitial regions disposed among the crystals. The diamond body is formed from diamond grains and a catalyst material at high pressure/high temperature conditions. The diamond grains have an average particle size of about 0.03 mm or greater. At least a portion of the diamond body has a high diamond volume content of greater than about 93 percent by volume. The entire diamond body can comprise high volume content diamond or a region of the diamond body can comprise the high volume content diamond. The diamond body includes a working surface, a first region substantially free of the catalyst material, and a second region that includes the catalyst material. At least a portion of the first region extends from the working surface to depth of from about 0.01 to about 0.1 mm.

    摘要翻译: PCD材料包括具有结合的金刚石晶体和布置在晶体之间的间隙区域的金刚石体。 金刚石体在高压/高温条件下由金刚石晶粒和催化剂材料形成。 金刚石晶粒的平均粒径为约0.03mm以上。 金刚石体的至少一部分具有大于约93体积%的高金刚石体积含量。 整个钻石体可以包括高体积的钻石,或者金刚石体的区域可以包括高体积的钻石。 金刚石体包括工作表面,基本上不含催化剂材料的第一区域和包括催化剂材料的第二区域。 第一区域的至少一部分从工作表面延伸至约0.01至约0.1mm的深度。

    Thermally stable ultra-hard material compact constructions
    4.
    发明授权
    Thermally stable ultra-hard material compact constructions 有权
    耐热稳定的超硬材料结构紧凑

    公开(公告)号:US08066087B2

    公开(公告)日:2011-11-29

    申请号:US11745726

    申请日:2007-05-08

    IPC分类号: E21B10/36 B24D3/02 C09C1/68

    CPC分类号: E21B10/5735

    摘要: Thermally stable ultra-hard compact constructions comprise a polycrystalline diamond body substantially free of a catalyst material, and a substrate that is joined thereto. The substrate can be ceramic, metallic, cermet and combinations thereof, and can be joined to the body by a braze material or other material that forms an attachment bond at high pressure/high temperature conditions. The body and substrate are specially formed having complementary interfacing surface features to facilitate providing an improved degree of attachment therebetween. The complementary surface features can in the form of openings and projections, e.g., one of the body or substrate can comprise one or more openings, and the other of the body or substrate can comprise one or more projections, disposed within or extending from respective interfacing surfaces. The complementary surface features operate to resist unwanted delamination between the body and substrate, thereby extending effective service life of the construction.

    摘要翻译: 热稳定的超硬紧凑结构包括基本上不含催化剂材料的多晶金刚石体和与其结合的基底。 基材可以是陶瓷,金属,金属陶瓷及其组合,并且可以通过钎焊材料或在高压/高温条件下形成附着结合的其它材料接合到本体。 主体和基底是特别形成的,具有互补的界面表面特征,以便于提供改进的连接程度。 互补的表面特征可以是开口和突起的形式,例如,主体或基底中的一个可以包括一个或多个开口,并且主体或基底中的另一个可以包括设置在相应接口内或从相应接口延伸的一个或多个突起 表面。 互补的表面特征用于抵抗主体和基底之间的不必要的分层,从而延长了结构的有效使用寿命。

    POLYCRYSTALLINE DIAMOND CONSTRUCTIONS HAVING IMPROVED THERMAL STABILITY
    6.
    发明申请
    POLYCRYSTALLINE DIAMOND CONSTRUCTIONS HAVING IMPROVED THERMAL STABILITY 有权
    具有改进的热稳定性的多晶金刚石构造

    公开(公告)号:US20080223623A1

    公开(公告)日:2008-09-18

    申请号:US12026398

    申请日:2008-02-05

    摘要: Polycrystalline diamond constructions include a diamond body comprising a matrix phase of bonded together diamond crystals formed at high pressure/high temperature conditions with a catalyst material. The sintered body is treated remove the catalyst material disposed within interstitial regions, rendering it substantially free of the catalyst material used to initially sinter the body. Accelerating techniques can be used to remove the catalyst material. The body includes an infiltrant material disposed within interstitial regions in a first region of the construction. The body includes a second region adjacent the working surface and that is substantially free of the infiltrant material. The infiltrant material can be a Group VIII material not used to initially sinter the diamond body. A metallic substrate is attached to the diamond body, and can be the same or different from a substrate used as a source of the catalyst material used to initially sinter the diamond body.

    摘要翻译: 多晶金刚石结构包括金刚石体,其包括在高压/高温条件下与催化剂材料结合的金刚石晶体的基体相。 处理烧结体去除设置在间隙区域内的催化剂材料,使其基本上不含用于初始烧结体的催化剂材料。 可以使用加速技术来除去催化剂材料。 身体包括设置在构造的第一区域中的间隙区域内的渗透材料。 主体包括邻近工作表面的第二区域,其基本上不含渗透材料。 渗透材料可以是不用于初始烧结钻石体的VIII族材料。 金属基底附接到金刚石体,并且可以与用作初始烧结金刚石体的催化剂材料的源的基底相同或不同。

    Polycrystalline Diamond Constructions Having Improved Thermal Stability
    8.
    发明申请
    Polycrystalline Diamond Constructions Having Improved Thermal Stability 审中-公开
    具有改善热稳定性的多晶金刚石结构

    公开(公告)号:US20090173015A1

    公开(公告)日:2009-07-09

    申请号:US12399369

    申请日:2009-03-06

    IPC分类号: E21B10/46 C04B37/00 B01J3/06

    摘要: Polycrystalline diamond constructions include a diamond body comprising a matrix phase of bonded together diamond crystals formed at high pressure/high temperature conditions with a catalyst material. The sintered body is treated remove the catalyst material disposed within interstitial regions, rendering it substantially free of the catalyst material used to initially sinter the body. Accelerating techniques can be used to remove the catalyst material. The body includes an infiltrant material disposed within interstitial regions in a first region of the construction. The body includes a second region adjacent the working surface and that is substantially free of the infiltrant material. The infiltrant material can be a Group VIII material not used to initially sinter the diamond body. A metallic substrate is attached to the diamond body, and can be the same or different from a substrate used as a source of the catalyst material used to initially sinter the diamond body.

    摘要翻译: 多晶金刚石结构包括金刚石体,其包括在高压/高温条件下与催化剂材料结合的金刚石晶体的基体相。 处理烧结体去除设置在间隙区域内的催化剂材料,使其基本上不含用于初始烧结体的催化剂材料。 可以使用加速技术来除去催化剂材料。 身体包括设置在构造的第一区域中的间隙区域内的渗透材料。 主体包括邻近工作表面的第二区域,其基本上不含渗透材料。 渗透材料可以是不用于初始烧结钻石体的VIII族材料。 金属基底附接到金刚石体,并且可以与用作初始烧结金刚石体的催化剂材料的源的基底相同或不同。