公开(公告)号：US20070012415A1

公开(公告)日：2007-01-18

申请号：US10569511

申请日：2004-08-24

申请人： Masayuki Tsuchiya ,  Hiroaki Ueno ,  Chiaki Ushigome ,  Toshiro Maekawa ,  Syuichi Shikai

发明人： Masayuki Tsuchiya ,  Hiroaki Ueno ,  Chiaki Ushigome ,  Toshiro Maekawa ,  Syuichi Shikai

IPC分类号： B22D17/10

CPC分类号： B22C9/06 ,  B22D17/007

摘要： Disclosed is an apparatus for and a method of thixocasting a cast iron, that can effectively prevent the scale from mixing in the die (cavity) thereby to obtain sound iron castings having good mechanical properties. The apparatus includes at least a pair of dies that can freely opened and closed to define a cavity to be filled under a pressure, and an injector that injects the semi-molten iron into the cavity through a hole in a gate at the entry of the cavity so as to throttle the entry. The gate is a separate member disposed at the entry of the cavity every time an injection casting operation is carried out and is taken out together with the casting after the injection casting operation.

摘要翻译： 本发明公开了一种能够有效地防止鳞片在模具（空腔）中混合从而获得具有良好机械性能的铁铸件的铸铁镶嵌装置和方法。 该装置包括至少一对可以自由地打开和关闭以限定要在压力下填充的空腔的模具;以及喷射器，其通过门中的孔将半熔融铁注入空腔中 以便节流入口。 闸门是每次执行注射操作时设置在空腔入口处的单独构件，并且在注射铸造操作之后与铸件一起取出。

公开(公告)号：US20120055284A1

公开(公告)日：2012-03-08

申请号：US13234377

申请日：2011-09-16

申请人： Syuichi Shikai ,  Yasushi Fujinaga ,  Minoru Sasaki ,  Yoshihito Isshiki ,  Susumu Nishikawa

发明人： Syuichi Shikai ,  Yasushi Fujinaga ,  Minoru Sasaki ,  Yoshihito Isshiki ,  Susumu Nishikawa

IPC分类号： C21C7/00 ,  C22B9/00

CPC分类号： F27B14/14 ,  C21C1/08 ,  C21C5/5241 ,  C21D1/42 ,  C21D5/00 ,  C22C33/08 ,  C22C37/10 ,  F27B14/20 ,  Y02P10/253

摘要： A process for producing a semi-solidified slurry of an iron alloy including the steps of pouring a melt of an iron alloy into a semi-solidified slurry producing vessel 30 and cooling the melt therein to obtain a semi-solidified slurry having a crystallized solid phase and a residual liquid phase, wherein a hypereutectoid or hypoeutectic cast iron composition containing 0.8-4.3 wt. % C is used as a material, a melt of the composition is poured into the semi-solidified slurry producing vessel in a predetermined amount at a time, a temperature of the melt when poured into the semi-solidified slurry producing vessel is controlled to be not lower than a crystallization initiation temperature of the composition and not greater than a temperature that is 50° C. higher than the crystallization initiation temperature, and a cooling rate of the melt poured into the semi-solidified slurry producing vessel is controlled not to exceed 20° C. per minute.

摘要翻译： 一种铁合金的半固化浆料的制造方法，其特征在于，包括将铁合金熔体倒入半固化浆料制造容器30中并冷却其中的熔融液，得到具有结晶固相的半固化浆料 和残余液相，其中含有0.8-4.3重量％的过共析体或亚共晶铸铁组合物。 使用％C作为材料，将组合物的熔融物一次以规定量注入半固化浆料生成容器中，将熔融物注入半固化浆料制造容器时的温度控制为 不低于组合物的结晶起始温度，不高于比结晶起始温度高50℃的温度，并且将浇注到半固化浆料生产容器中的熔体的冷却速度控制在不超过 每分钟20°C

公开(公告)号：US08486329B2

公开(公告)日：2013-07-16

申请号：US13256014

申请日：2009-03-12

申请人： Syuichi Shikai ,  Yasushi Fujinaga ,  Minoru Sasaki ,  Toshio Ohkado ,  Susumu Nishikawa

发明人： Syuichi Shikai ,  Yasushi Fujinaga ,  Minoru Sasaki ,  Toshio Ohkado ,  Susumu Nishikawa

IPC分类号： C22C33/08 ,  C22C33/10 ,  C22C37/04 ,  B22D25/06

CPC分类号： B22D17/007 ,  B22D27/20 ,  C22C1/005 ,  C22C19/007 ,  C22C19/03 ,  C22C28/00 ,  C22C33/08 ,  C22C33/10 ,  C22C37/04 ,  C22C37/10

摘要： A process for the production of a semi-solidified iron alloy slurry having a crystallized solid phase and a residual liquid phase, wherein a material having a hypoeutectic cast iron composition is used, and an additive agent having a boiling point that is lower than at least a crystallization initiation temperature of primary crystals of the material is added to a melt of the material when the melt temperature is within a specific temperature range of not lower than the crystallization initiation temperature of the primary crystals and not greater than a temperature that is 50° C. higher than the crystallization initiation temperature, to thereby simultaneously conduct the stirring of the melt by the boiling of the additive agent and the cooling of the melt to a temperature falling within a semi-solidification temperature range thereof.

摘要翻译： 一种生产具有结晶固相和残余液相的半固化铁合金浆料的方法，其中使用具有亚共晶铸铁组合物的材料，以及沸点低于至少 当熔体温度在不低于一次结晶的结晶起始温度的特定温度范围内且不高于50℃的温度时，将材料的初晶的结晶起始温度加入到材料的熔体中 高于结晶起始温度，从而通过添加剂的沸腾和熔体的冷却同时进行熔融物的搅拌至其半固化温度范围内的温度。

公开(公告)号：US20100024927A1

公开(公告)日：2010-02-04

申请号：US12449368

申请日：2007-02-06

申请人： Syuichi Shikai ,  Yasushi Fujinaga ,  Minoru Sasaki ,  Yoshihito Isshiki ,  Susumu Nishikawa

发明人： Syuichi Shikai ,  Yasushi Fujinaga ,  Minoru Sasaki ,  Yoshihito Isshiki ,  Susumu Nishikawa

IPC分类号： C21D10/00 ,  C21D5/00 ,  C21D11/00

CPC分类号： B22D17/007 ,  C21C5/5241 ,  C21C7/0075 ,  C21C2300/08 ,  C21D5/00 ,  C21D10/00 ,  C21D11/00 ,  C22C1/005 ,  Y02P10/253

摘要： A process for producing a semi-solidified slurry of an iron alloy including the steps of pouring a melt of an iron alloy into a semi-solidified slurry producing vessel 30 and cooling the melt therein to obtain a semi-solidified slurry having a crystallized solid phase and a residual liquid phase, wherein a hypoeutectic cast iron composition is used as a material, a melt of the composition is poured into the semi-solidified slurry producing vessel 30 in a predetermined amount at a time, a temperature of the melt when poured into the semi-solidified slurry producing vessel 30 is controlled to be not lower than a crystallization initiation temperature of the composition and not greater than a temperature that is 50° C. higher than the crystallization initiation temperature, and a cooling rate of the melt poured into the semi-solidified slurry producing vessel 30 is controlled not to exceed 20° C. per minute.

摘要翻译： 一种铁合金的半固化浆料的制造方法，其特征在于，包括将铁合金熔体倒入半固化浆料制造容器30中并冷却其中的熔融液，得到具有结晶固相的半固化浆料 和残余液相，其中使用亚共晶铸铁组合物作为材料，将组合物的熔体一次以一定量的量倾倒入半固化的浆料生成容器30中，将熔体倾入 半固化浆料生成容器30被控制为不低于组合物的结晶起始温度，并且不高于比结晶起始温度高50℃的温度，并将熔体的冷却速率倒入 半固化浆料生产容器30被控制为不超过每分钟20℃。

公开(公告)号：US20120003115A1

公开(公告)日：2012-01-05

申请号：US13256014

申请日：2009-03-12

申请人： Syuichi Shikai ,  Yasushi Fujinaga ,  Minoru Sasaki ,  Toshio Ohkado ,  Susumu Nishikawa

发明人： Syuichi Shikai ,  Yasushi Fujinaga ,  Minoru Sasaki ,  Toshio Ohkado ,  Susumu Nishikawa

IPC分类号： C22C37/04 ,  B22D25/06 ,  C22C33/08

CPC分类号： B22D17/007 ,  B22D27/20 ,  C22C1/005 ,  C22C19/007 ,  C22C19/03 ,  C22C28/00 ,  C22C33/08 ,  C22C33/10 ,  C22C37/04 ,  C22C37/10

摘要： A process for the production of a semi-solidified iron alloy slurry having a crystallized solid phase and a residual liquid phase, wherein a material having a hypoeutectic cast iron composition is used, and an additive agent having a boiling point that is lower than at least a crystallization initiation temperature of primary crystals of the material is added to a melt of the material when the melt temperature is within a specific temperature range of not lower than the crystallization initiation temperature of the primary crystals and not greater than a temperature that is 50° C. higher than the crystallization initiation temperature, to thereby simultaneously conduct the stirring of the melt by the boiling of the additive agent and the cooling of the melt to a temperature falling within a semi-solidification temperature range thereof.

摘要翻译： 一种生产具有结晶固相和残余液相的半固化铁合金浆料的方法，其中使用具有亚共晶铸铁组合物的材料，以及沸点低于至少 当熔体温度在不低于一次结晶的结晶起始温度的特定温度范围内且不高于50℃的温度时，将材料的初晶的结晶起始温度加入到材料的熔体中 高于结晶起始温度，从而通过添加剂的沸腾和熔体的冷却同时进行熔融物的搅拌至其半固化温度范围内的温度。