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公开(公告)号：US20060134453A1
公开(公告)日：2006-06-22
申请号：US10523266
申请日：2003-07-31
申请人： Mitsuo Kuwabara , Tadashi Okada , Naoji Yamamoto , Masahito Hasuike , Hideo Yoshikawa , Michiharu Hasegawa , Tetsuaki Aoki , Masanori Kogawa , Kazunori Sakamoto , Keizou Tanoue
发明人： Mitsuo Kuwabara , Tadashi Okada , Naoji Yamamoto , Masahito Hasuike , Hideo Yoshikawa , Michiharu Hasegawa , Tetsuaki Aoki , Masanori Kogawa , Kazunori Sakamoto , Keizou Tanoue
CPC分类号： C23C26/00 , B22C9/061 , C22C9/04 , C22C9/05 , C23C10/02 , C23C10/20 , C23C10/30 , C23C10/58 , Y10T428/12792 , Y10T428/12806 , Y10T428/12903 , Y10T428/1291 , Y10T428/12951
摘要： A metal material comprises a Zn—Al—Sn based alloy (ZAS alloy) and Cu diffused in the alloy, wherein Cu is diffused into the inside of the alloy to a depth from the surface of 0.5 mm or more, the concentration of Cu decreases from from the surface of the ZAS alloy towards the inside thereof, and there is present no specific interface between Cu and the ZAS alloy; and a method for producing the metal material involves applying, to the surface of the ZAS alloy, an agent comprising a solvent and, dispersed therein, a material containing Cu such as a Cu powder and a Cu—Mn alloy powder and preferably, dispersed or dissolved therein, a reducing agent capable of reducing an oxide film present on the surface of the ZAS alloy, and heating the ZAS alloy having the agent applied thereon, to thereby diffuse Cu into the alloy.
摘要翻译： 金属材料包括在合金中扩散的Zn-Al-Sn基合金（ZAS合金）和Cu，其中Cu从合金的内部扩散到距离0.5mm以上的深度，Cu的浓度降低 从ZAS合金的表面向其内部，并且不存在Cu和ZAS合金之间的特定界面; 制造金属材料的方法包括向ZAS合金的表面涂布包含溶剂并在其中分散有含Cu的材料如Cu粉末和Cu-Mn合金粉末的材料，优选分散或 溶解在其中，能够还原存在于ZAS合金表面上的氧化膜的还原剂，以及加热其上施加有试剂的ZAS合金，从而将Cu扩散到合金中。
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公开(公告)号：US07601389B2
公开(公告)日：2009-10-13
申请号：US10523266
申请日：2003-07-31
申请人： Mitsuo Kuwabara , Tadashi Okada , Naoji Yamamoto , Masahito Hasuike , Hideo Yoshikawa , Michiharu Hasegawa , Tetsuaki Aoki , Masanori Kogawa , Kazunori Sakamoto , Keizou Tanoue
发明人： Mitsuo Kuwabara , Tadashi Okada , Naoji Yamamoto , Masahito Hasuike , Hideo Yoshikawa , Michiharu Hasegawa , Tetsuaki Aoki , Masanori Kogawa , Kazunori Sakamoto , Keizou Tanoue
IPC分类号： B05D1/12
CPC分类号： C23C26/00 , B22C9/061 , C22C9/04 , C22C9/05 , C23C10/02 , C23C10/20 , C23C10/30 , C23C10/58 , Y10T428/12792 , Y10T428/12806 , Y10T428/12903 , Y10T428/1291 , Y10T428/12951
摘要： A metal material comprises a Zn—Al—Sn based alloy (ZAS alloy) and Cu diffused in the alloy, wherein Cu is diffused into the inside of the alloy to a depth from the surface of 0.5 mm or more, the concentration of Cu decreases from the surface of the ZAS alloy towards the inside thereof, and there is present no specific interface between Cu and the ZAS alloy; and a method for producing the metal material involves applying, to the surface of the ZAS alloy, an agent comprising a solvent and, dispersed therein, a material containing Cu such as a Cu powder and a Cu—Mn alloy powder and preferably, dispersed or dissolved therein, a reducing agent capable of reducing an oxide film present on the surface of the ZAS alloy, and heating the ZAS alloy having the agent applied thereon, to thereby diffuse Cu into the alloy.
摘要翻译： 金属材料包括在合金中扩散的Zn-Al-Sn基合金（ZAS合金）和Cu，其中Cu从合金的内部扩散到距离0.5mm以上的深度，Cu的浓度降低 从ZAS合金的表面到其内部，并且在Cu和ZAS合金之间不存在特定的界面; 制造金属材料的方法包括向ZAS合金的表面涂布包含溶剂并在其中分散有含Cu的材料如Cu粉末和Cu-Mn合金粉末的材料，优选分散或 溶解在其中，能够还原存在于ZAS合金表面上的氧化膜的还原剂，以及加热其上施加有试剂的ZAS合金，从而将Cu扩散到合金中。
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公开(公告)号：US20090314448A1
公开(公告)日：2009-12-24
申请号：US12583794
申请日：2009-08-26
申请人： Mitsuo Kuwabara , Tadashi Okada , Naoji Yamamoto , Masahito Hasuike , Michiharu Hasegawa , Tetsuaki Aoki , Masanori Kogawa , Kazunori Sakamoto , Keizou Tanoue
发明人： Mitsuo Kuwabara , Tadashi Okada , Naoji Yamamoto , Masahito Hasuike , Michiharu Hasegawa , Tetsuaki Aoki , Masanori Kogawa , Kazunori Sakamoto , Keizou Tanoue
IPC分类号： B22D25/06
CPC分类号： C23C26/00 , B22C9/061 , C22C9/04 , C22C9/05 , C23C10/02 , C23C10/20 , C23C10/30 , C23C10/58 , Y10T428/12792 , Y10T428/12806 , Y10T428/12903 , Y10T428/1291 , Y10T428/12951
摘要： A method for producing a metal material involves applying, to the surface of the ZAS alloy, an agent comprising a solvent and, dispersed therein, a material containing Cu such as Cu powder and a Cu—Mn alloy powder and preferably, dispersed or dissolved therein, a reducing agent capable of reducing an oxide film present on the surface of the ZAS alloy, and heating the ZAS alloy having the agent applied thereon, to thereby diffuse Cu into the alloy. The metal material comprises a Zn—Al—Sn based alloy (ZAS alloy) and Cu diffused in the alloy, wherein Cu is diffused into the inside of the alloy to a depth from the surface of 0.5 mm or more, the concentration of Cu decreases from the surface of the ZAS alloy towards the inside thereof, and there is present no specific interface between Cu and the ZAS alloy.
摘要翻译： 一种金属材料的制造方法，其特征在于，在ZAS合金的表面涂布含有溶剂的试剂，分散在Cu中的Cu的材料和Cu-Mn合金粉末，优选分散或溶解于其中 ，能够还原存在于ZAS合金表面的氧化膜的还原剂，以及加热其上施加有试剂的ZAS合金，从而将Cu扩散到合金中。 金属材料包括在合金中扩散的Zn-Al-Sn基合金（ZAS合金）和Cu，其中Cu从合金的内部扩散到距离0.5mm以上的深度，Cu的浓度降低 从ZAS合金的表面向其内部，并且不存在Cu和ZAS合金之间的特定界面。
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公开(公告)号：US08016019B2
公开(公告)日：2011-09-13
申请号：US12596549
申请日：2008-04-17
IPC分类号： B22D18/04
摘要： The object of the present invention is to provide a casting method capable of simultaneously attaining the shortening of cycle time and the improvement in casting quality.The pressure allowing the molten metal level to go up to the positions of from P0 to P4 is applied to the molten metal within a molten metal reservoir 1. Then, the pressure of P4 is maintained for a predetermined time. During this time, the molten metal which comes into contact with an upper die 4 is cooled earlier than the molten metal being in contact with another die. Through this cooling the molten metal shrinks. However, since the pressure of P4 is maintained, the molten metal is supplied from the lower side to a shrunk portion, so as not to cause shrinkage cavity or underfill.
摘要翻译： 本发明的目的是提供能够同时实现循环时间缩短和铸造品质的提高的铸造方法。 使熔融金属水平上升到P0至P4的位置的压力施加到熔融金属储存器1内的熔融金属上。然后，将P4的压力保持预定时间。 在此期间，与上模4接触的熔融金属比与另一模具接触的熔融金属更早地被冷却。 通过这种冷却，熔融金属收缩。 然而，由于保持P4的压力，所以熔融金属从下侧供应到收缩部分，以便不会造成空腔或底部填充。
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公开(公告)号：US20110036529A1
公开(公告)日：2011-02-17
申请号：US12740592
申请日：2008-10-23
摘要： A casting die assembly which does not produce any burrs includes a stationary die and a movable die that are clamped in a condition in which a slide core is caused to move toward a center of a movable die, and a back surface of a protrusion of the slide core contacts a stopper section provided on a frame section. The stopper section is subjected to the pressure applied to the slide core during a casting operation. Since the stopper section is provided on part of the frame section, which is integrally formed on the periphery of the stationary die, the stopper section is not caused to retreat or deform by the casting pressure and as a result, the slide core is not moved and burrs are not produced.
摘要翻译： 不产生毛刺的铸模组件包括固定模具和可动模具，该固定模具和可移动模具被夹紧在使滑动芯体朝向可动模具的中心移动的状态下，以及可移动模具的后表面 滑动芯接触设置在框架部分上的止动部分。 在铸造操作期间，止动器部分受到施加到滑动芯的压力。 由于止动部设置在一体地形成在固定模的周边上的框架部的一部分上，所以止动部不会由于铸造压力而退缩或变形，结果，滑动芯不会移动 并且不产生毛刺。
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公开(公告)号：US08091611B2
公开(公告)日：2012-01-10
申请号：US12740592
申请日：2008-10-23
摘要： A casting die assembly which does not produce any burrs includes a stationary die and a movable die that are clamped in a condition in which a slide core is caused to move toward a center of a movable die, and a back surface of a protrusion of the slide core contacts a stopper section provided on a frame section. The stopper section is subjected to the pressure applied to the slide core during a casting operation. Since the stopper section is provided on part of the frame section, which is integrally formed on the periphery of the stationary die, the stopper section is not caused to retreat or deform by the casting pressure and as a result, the slide core is not moved and burrs are not produced.
摘要翻译： 不产生毛刺的铸模组件包括固定模具和可动模具，该固定模具和可移动模具被夹紧在使滑动芯体朝向可动模具的中心移动的状态下，以及可移动模具的后表面 滑动芯接触设置在框架部分上的止动部分。 在铸造操作期间，止动器部分受到施加到滑动芯的压力。 由于止动部设置在整体形成在固定模的周边上的框架部的一部分上，所以止动部不会由于铸造压力而退缩或变形，结果，滑动芯不会移动 并且不产生毛刺。
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公开(公告)号：US08490676B2
公开(公告)日：2013-07-23
申请号：US12919960
申请日：2009-02-18
CPC分类号： B22D17/22 , B22C9/082 , B22D17/2272
摘要： Four cavities are arranged on a concentric circle “C” with respect to the center “O” of a flow divider and a gate sleeve. Each of the cavities is connected to a sleeve stamp portion through each of four die side runners and each of four stamp side runners formed in a radial direction and separated from the neighboring runners. A semicircular arc-shaped reservoir is provided between the lower half side of the flow divider and the lower half side of the gate sleeve. This reservoir is connected to the sleeve stamp portion. A semi-solidified layer formed by pouring the molten metal into a sleeve is filled into the reservoir, so that the molten metal from which the semi-solidified layer is separated can be filled directly from each of the stamp side runners via the die side runners into each of the cavities evenly and simultaneously.
摘要翻译： 四个空腔相对于分流器和门套筒的中心“O”布置在同心圆“C”上。 每个空腔通过四个模具侧流道中的每一个连接到套筒印模部分，并且四个印模侧滑块中的每一个沿径向方向形成并与相邻流道分离。 在分流器的下半侧和浇口套筒的下半侧之间设置有一个半圆形的弧形储存器。 该储存器连接到套筒印章部分。 通过将熔融金属浇注到套筒中形成的半固化层被填充到储存器中，使得半固化层分离的熔融金属可以通过模头侧浇口直接从每个印模侧浇道填充 均匀地并入到每个腔中。
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公开(公告)号：US20110011553A1
公开(公告)日：2011-01-20
申请号：US12919960
申请日：2009-02-18
CPC分类号： B22D17/22 , B22C9/082 , B22D17/2272
摘要： Four cavities are arranged on a concentric circle “C” with respect to the center “O” of a flow divider and a gate sleeve. Each of the cavities is connected to a sleeve stamp portion through each of four die side runners and each of four stamp side runners formed in a radial direction and separated from the neighboring runners. A semicircular arc-shaped reservoir is provided between the lower half side of the flow divider and the lower half side of the gate sleeve. This reservoir is connected to the sleeve stamp portion. A semi-solidified layer formed by pouring the molten metal into a sleeve is filled into the reservoir, so that the molten metal from which the semi-solidified layer is separated can be filled directly from each of the stamp side runners via the die side runners into each of the cavities evenly and simultaneously.
摘要翻译： 四个空腔相对于分流器和门套筒的中心“O”布置在同心圆“C”上。 每个空腔通过四个模具侧流道中的每一个连接到套筒印模部分，并且四个印模侧滑块中的每一个沿径向方向形成并与相邻流道分离。 在分流器的下半侧和浇口套筒的下半侧之间设置有一个半圆形的弧形储存器。 该储存器连接到套筒印章部分。 通过将熔融金属浇注到套筒中形成的半固化层被填充到储存器中，使得半固化层分离的熔融金属可以通过模头侧浇口直接从每个印模侧浇道填充 均匀地并入到每个腔中。
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公开(公告)号：US20100297284A1
公开(公告)日：2010-11-25
申请号：US12679396
申请日：2008-09-11
IPC分类号： B29C39/44
CPC分类号： B22D19/0009 , B22D17/00 , B22D17/24 , B22D19/0018 , B22D19/08 , F02F1/18 , F02F7/0095 , F02F2200/06
摘要： A metal mold device for casting that is adapted to prevent a casting sleeve from falling and that keeps even spacing between an inner circumferential wall of the casting sleeve and an outer circumferential wall of a bore pin. Ball plungers are provided at regular intervals in a circumferential direction on an outer circumferential portion of the bore pin in the vicinity of a distal end of the bore pin and on an outer circumferential portion in the vicinity of a basal end thereof, respectively, with respect to the axial direction of the bore pin. Three distal ball plungers are provided on the outer circumferential portion in the vicinity of the distal end of the bore pin and three basal ball plungers are provided on the outer circumferential portion in the vicinity of the basal end thereof. The distal ball plungers are 60° out of phase with the basal ball plungers when viewed in the axial direction. Further, the distal ball plungers are provided in an area where a piston ring, in the vicinity of a top dead center position of a piston, is located.
摘要翻译： 一种用于铸造的金属模具装置，其适于防止铸造套筒掉落，并且在铸造套筒的内周壁和钻孔销的外周壁之间保持均匀的间隔。 在孔销的远端附近和孔的底端附近的外周部分上分别在孔销的外周部分上以规则的间隔在球孔的外周部分上设置球柱塞， 到孔销的轴向。 在孔销的前端附近的外周部设置有三个远端球塞，并且在其基端附近的外周部设置有三个基座球塞。 当沿轴向观察时，远端球柱塞与基座球柱塞异相60°。 此外，远端球塞设置在活塞环位于活塞的上止点位置附近的活塞环的区域。
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公开(公告)号：US20100071865A1
公开(公告)日：2010-03-25
申请号：US12596549
申请日：2008-04-17
IPC分类号： B22D17/02
摘要： [SUMMARY][OBJECT] The object of the present invention is to provide a casting method capable of simultaneously attaining the shortening of cycle time and the improvement in casting quality.[SOLUTION] The pressure allowing the molten metal level to go up to the positions of from P0 to P4 is applied to the molten metal within a molten metal reservoir 1. Then, the pressure of P4 is maintained for a predetermined time. During this time, the molten metal which comes into contact with an upper die 4 is cooled earlier than the molten metal being in contact with another die. Through this cooling the molten metal shrinks. However, since the pressure of P4 is maintained, the molten metal is supplied from the lower side to a shrunk portion, so as not to cause shrinkage cavity or underfill.
摘要翻译： 发明内容本发明的目的是提供一种能够同时实现循环时间缩短和铸造品质的提高的铸造方法。 [解决方案]使熔融金属水平上升到P0至P4的位置的压力施加到熔融金属储存器1内的熔融金属上。然后，将P4的压力保持预定时间。 在此期间，与上模4接触的熔融金属比与另一模具接触的熔融金属更早地被冷却。 通过这种冷却，熔融金属收缩。 然而，由于保持P4的压力，所以熔融金属从下侧供应到收缩部分，以便不会造成空腔或底部填充。
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