摘要:
A magnet insertion method into a rotor core is to insert an assembly into a magnet insertion hole provided in the rotor core of an electric motor, the assembly being formed by laminating a plurality of members, including at least a plurality of magnet pieces, in a line. According to this magnet insertion method, the assembly is formed by arranging a front member, having a surface surrounded by a chamfered ridge line, to cause the surface to be a front side end surface upon insertion, by laminating, on its rear side in an insertion direction, other members, without having the chamfered ridge line, in a line along the insertion direction to cause the other members to be hidden inside a projection of the front member when being projected from an insertion hole side, and by temporarily holding the front member and the other members.
摘要:
A manufacturing device for cleft magnets comprises a cleaving mechanism for cleaving a magnet plate by applying a pressing force to the magnet plate corresponding to a back of a groove formed on one surface of the magnet plate and a carry-in mechanism for carrying the magnet plate to a cleaving position by the cleaving mechanism. By comprising a foreign matter removal mechanism for removing a foreign matter adhering to the magnet plate before the magnet plate is carried to the cleaving position by the carry-in mechanism, the foreign matter adhering to the magnet plate is removed before cleaving.
摘要:
A method of manufacturing a magnet segment of a field pole magnet body includes cleaving a magnet material at a plurality of cleavage target regions arranged with an interval in a longitudinal direction of the magnet material. The cleavage process includes cleaving the magnet material sequentially from the cleavage target region closer to one side edge of the longitudinal direction of the magnet material, wherein a notch is formed in each of the plurality of cleavage target regions of the magnet material such that a depth of the notch closer to the one side edge becomes deeper.
摘要:
A one-piece field-pole magnet is manufactured by filling a gap formed between magnetic pieces placed on a plane with an adhesive or resin. During the process, a pushing member applies a pushing force onto each of the magnet pieces in a thickness direction thereof. The pushing member comprises pushing parts each of which pushes each of the magnet pieces, thereby equalizing the pushing forces applied to the respective magnet pieces.
摘要:
A cutting method and a cutting device of cutting a magnet body including a coating film feed, in a state where the magnet body in which cutout grooves serving as brittle sections are provided on a lower surface along cutting planned positions is supported by dies serving as two support points from the lower side, the magnet body to a position where the brittle section is arranged between both the support points, and press the magnet body from the upper side of a position offset rearward in the feeding direction from the brittle section between both the support points, so as to cut the magnet body into a cut magnet body and a magnet piece smaller than the cut magnet body while cutting the coating film.
摘要:
A one-piece field-pole magnet is manufactured by filling a gap formed between magnetic pieces placed on a plane with an adhesive or resin. During the process, a pushing member applies a pushing force onto each of the magnet pieces in a thickness direction thereof. The pushing member comprises pushing parts each of which pushes each of the magnet pieces, thereby equalizing the pushing forces applied to the respective magnet pieces.
摘要:
A manufacturing device for a field pole magnet body includes a reference jig having reference surfaces in the lengthwise direction, width direction, and thickness direction for positioning a plurality of cleaved and divided magnet fragments in an aligned state. The manufacturing device further includes a first pressing means that presses the plurality of magnet fragments to the thickness direction reference surface from the thickness direction of a magnet body to align them in the thickness direction, and a second pressing means that presses the plurality of magnet fragments to the width direction reference surface from the width direction of the magnet body to align them in the width direction. An operational axis line of a pressing part of at least one of the first and second pressing means is arranged to be tilted such that it approaches the lengthwise direction reference surface at the side that abuts the magnet fragments.
摘要:
The magnet cutting device includes a pair of supporting portions spaced apart by a predetermined distance and configured to support the magnet from a bottom side, a blade configured to press the magnet supported by the pair of supporting portions from an upper side of the magnet, and a magnet supporting tool arranged between the pair of supporting portions to support the magnet from the bottom side of the magnet. A surface of the magnet supporting tool to be held in contact with the magnet is shaped such that a central part of an upper end is higher than the upper ends of the pair of supporting portions and an end part of the upper end is lower than the upper ends of the pair of supporting portions when the magnet is placed on the surface, the upper end having a slope connecting the central part and the end part.
摘要:
A manufacture method that includes positioning the permanent magnet body of which a surface is coated with a coating film for deterioration prevention, a scheduled cleavage portion of the permanent magnet body being located between two fulcrums, which are edge portions of a die, supporting the permanent magnet body, and cleaving the permanent magnet body into a cleaved magnet body and the magnet piece by pressing the scheduled cleavage portion of the permanent magnet body is provided. The manufacture method also includes cutting the coating-film between the cleaved magnet body and the magnet piece by pressing an end portion of the cleaved magnet piece from a pressing side of the scheduled cleavage portion, the end portion being on a side opposite to a cleavage surface side.
摘要:
An apparatus for manufacturing a field pole magnetic body formed by laminating magnet segments produced by cutting and dividing a permanent magnet and to be arranged in a rotary electric machine includes a housing part adapted to successively house a plurality of the magnet segments having adhesive applied to cut surfaces with the cut surfaces facing each other and has an inner side surface adjacent to outer side surfaces of the housed magnet segments, and a pressing unit adapted to press the magnet segments housed in the housing part toward a bottom part of the housing part in a longitudinal direction. The magnet segments are restrained in a width direction and a thickness direction by the inner side surface of the housing part when the magnet segments are pressed by the pressing unit.