摘要:
Organic infrared attenuation agents have been developed to improve the thermal insulation properties of polymeric foams such as polystyrene low density foams. The organic infrared attenuation agents can include polyols such as sorbitol, maltitol, and poly(ethylene glycol), polysaccharides such as starch or cellulose, and infrared attenuation polyesters such as polybutylene terephthalate. The organic attenuation agents include aromatic compounds or carbon oxygen bonds that are effective in absorbing infrared radiation at the desired wavelengths.
摘要:
Organic infrared attenuation agents have been developed to improve the thermal insulation properties of polymeric foams such as polystyrene low density foams. The organic infrared attenuation agents can include polyols such as sorbitol, maltitol, and poly(ethylene glycol), polysaccharides such as starch or cellulose, and infrared attenuation polyesters such as polybutylene terephthalate. The organic attenuation agents include aromatic compounds or carbon oxygen bonds that are effective in absorbing infrared radiation at the desired wavelengths.
摘要:
Polymeric foam and polymeric foam products that contain a foamable polymer material, at least one blowing agent, activated carbon, and water are provided. The activated carbon acts as both a water absorbent and carrier for the water. The activated carbon is able to control and increase cell size even in the presence of carbon dioxide, HFCs, and/or infrared attenuating agents. Additionally, the activated carbon permits a desired amount of water to be introduced into the polymer melt. By controlling the amount of activated carbon and its water content during an extrusion process, a broad range of cell sizes can be obtained in the extruded product. In exemplary embodiments, the activated carbon is added to a primary extruder and water is directly injected into a secondary extruder. Alternatively, the activated carbon is compounded with a polymer resin, pre-hydrated by conditioning or steam impregnation, and added to a primary or secondary extruder.
摘要:
This invention relates to foam insulating products, particularly extruded polystyrene foam, containing multi-layered nano-graphite as a process additive for improving the physical properties of foam products.
摘要:
Rigid foam insulating products and processes for making such insulation products are disclosed. The foam products are formed from a polymer, a blowing agent, and nano-graphite. The nano-graphite has a size in at least one dimension less than about 100 nm and, in exemplary embodiments may be an intercalated, expanded nano-graphite. In addition, the nano-graphite may include a plurality of nanosheets having a thickness between about 10 to about 100 nanometers. The nano-graphite acts as a process additive to improve the physical properties of the foam product, such as thermal insulation and compressive strength. In addition, the nano-graphite in the foam controls cell morphology and acts as a nucleating agent in the foaming process. Further, the nano-graphite exhibits overall compound effects on foam properties including improved insulating value (increased R-value) for a given thickness and density and improved ultraviolet (UV) stability.
摘要:
Polymer extruded or expanded foams that contain modifier-free nanoclays are provided. The addition of modifier-free nano-clays to extruded or expanded foam products improves the thermal properties, mechanical properties, and fire performance properties. Water or a water-containing compound is used as a carrier for the modifier-free nanoclays. The final foamed products may be utilized in building application such as foamed insulation products and in underground applications such as highway insulation. A preferred modifier-free nanoclay is Na+MMT. Modifier-free nanoclay particles may be injected into a polymer during an extrusion foaming process. In another embodiment of the invention, polymer beads containing water/nanoclay particles are formed using inverse emulsion/suspension polymerizations and expanded or extruded into a foamed product. In a further embodiment, a modifier-free nanoclay particle is encapsulated in a super-absorbent material, which may be used in an expanding or extruding process.
摘要:
Provided are methods for producing a high strength, but easily deformed, polystyrene foam board that can endure repeatedly deformations from its original configuration into more complex curved shapes without damaging the board integrity or substantially reducing its structural strength. Also provided are rigid polystyrene foam boards produced by this method that exhibit improved bending and impact resistance while substantially retaining or improving other properties, for example, the thermal dimensional stability and fire resistance, exhibited by corresponding conventional XPS foam boards. The foamable compositions may incorporate one or more of a variety of polymer processing aids for the purpose of altering the performance of the final foam products, thereby allowing the properties of the final foam product to be customized to some degree.
摘要:
Disclosed is a method for making polystyrene foam which utilizes one or more atmospheric gases, particularly CO2, as the blowing agent in combination with a polymer processing aid (PPA), typically an ester that is relatively non-volatile at the extrusion temperature range. The blowing agent and the PPA may both be introduced into the molten thermoplastic polystyrene resin or the PPA may be incorporated in the solid source polystyrene resins. The resulting foam will be substantially free of residual blowing agent and dimensionally stable at ambient temperatures.
摘要:
Disclosed is a method for making polystyrene foam which utilizes one or more atmospheric gases, particularly combinations of HFCs and CO2, as the blowing system in combination with a polymer processing aid (PPA), typically an ester that is relatively non-volatile at the extrusion temperature range. The blowing system and the PPA may both be introduced into the molten thermoplastic polystyrene resin or the PPA may be incorporated in the solid source polystyrene resins. The resulting foams will typically exhibit improved dimensional stability at ambient temperatures.
摘要:
Polymeric foam and polymeric foam products that contain a foamable polymer material, at least one blowing agent, an infrared attenuating agent, and a polystyrene/polyethylene oxide copolymer are provided. In exemplary embodiments, the blowing agent contains an HFC. The maleic anhydride-styrene copolymer grafted with polyethylene oxide increases the cell size of the polymer foam and offsets or even negates the decreased cell size caused by an HFC blowing agent and/or infrared attenuating agents. In addition, the copolymer of maleic anhydride-styrene grafted with polyethylene oxide has a positive affect on the processability of the blowing agent(s) in the composition by both widening the process window and enhancing the solubility of the blowing agent in the polymer melt. Thus, the polystyrene/polyethylene oxide copolymer present in the inventive composition acts as a cell enlarger, a plasticizer, and a processing aid. A method of forming an extruded foam product is also provided.