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    Method and apparatus for concurrent welding and excise of battery separator
    1.
    发明授权
    Method and apparatus for concurrent welding and excise of battery separator 有权
    电池分离器同时焊接和消除的方法和装置

    公开(公告)号：US07718027B2

    公开(公告)日：2010-05-18

    申请号：US11126943

    申请日：2005-05-11

    申请人： Paul Machacek ,  Adam Morgan ,  Benjamin J. Haasl

    发明人： Paul Machacek ,  Adam Morgan ,  Benjamin J. Haasl

    IPC分类号： B32B37/00

    CPC分类号： B29C65/38 ,  B29C65/02 ,  B29C65/224 ,  B29C65/226 ,  B29C65/743 ,  B29C66/1122 ,  B29C66/433 ,  B29C66/71 ,  B29C66/7234 ,  B29C66/727 ,  B29C66/8322 ,  B29C66/9241 ,  B29C66/9261 ,  B29K2023/06 ,  B29K2023/12 ,  B29K2105/04 ,  B29K2705/00 ,  B29L2009/00 ,  B29L2031/3468 ,  H01M2/021 ,  H01M2/1673 ,  H01M2/18 ,  H01M10/058 ,  Y10T29/49108 ,  Y10T29/4911 ,  Y10T156/1054

    摘要： The present subject matter relates to a method which includes positioning a bottom and top polymeric separator sheet on a working surface, with a substantially planar battery anode disposed therebetween; applying a pressure and an electrical current to a cutting and welding tool such that top and bottom polymeric separator sheets are welded into a bag and such that the bag is excised from the top and bottom separator sheets, with the battery anode disposed in the bag; stacking the battery anode and at least one cathode into a battery stack; and disposing the battery stack into a battery case having at least one feedthrough, with a first terminal connected to the battery stack through the at least one feedthrough, and with the battery case filled with an electrolyte, wherein the protrusion is defined by laser cutting the cutting and welding tool, machining the cutting and welding tool, or photochemical etching the cutting and welding tool.

    摘要翻译： 本主题涉及一种方法，其包括将底部和顶部聚合物隔离片定位在工作表面上，其中设置有基本上平面的电池阳极; 向切割和焊接工具施加压力和电流，使得顶部和底部聚合物隔离片被焊接到袋中，并且使得袋被从顶部和底部隔离片切除，电池阳极设置在袋中; 将电池阳极和至少一个阴极堆叠到电池堆中; 以及将所述电池堆放置在具有至少一个馈通的电池壳体中，其中第一端子通过所述至少一个馈通连接到所述电池堆叠，并且所述电池壳体填充有电解质，其中所述突起通过激光切割 切割和焊接工具，加工切割和焊接工具，或光化学蚀刻切割和焊接工具。

    METHOD AND APPARATUS FOR CONCURRENT WELDING AND EXCISE OF BATTERY SEPARATOR
    2.
    发明申请
    METHOD AND APPARATUS FOR CONCURRENT WELDING AND EXCISE OF BATTERY SEPARATOR 有权
    同时焊接和电池分离器的实现方法和装置

    公开(公告)号：US20100218368A1

    公开(公告)日：2010-09-02

    申请号：US12776726

    申请日：2010-05-10

    申请人： Paul Machacek ,  Adam Morgan ,  Benjamin J. Haasl

    发明人： Paul Machacek ,  Adam Morgan ,  Benjamin J. Haasl

    IPC分类号： H01M2/00 ,  H01M2/18

    CPC分类号： B29C65/38 ,  B29C65/02 ,  B29C65/224 ,  B29C65/226 ,  B29C65/743 ,  B29C66/1122 ,  B29C66/433 ,  B29C66/71 ,  B29C66/7234 ,  B29C66/727 ,  B29C66/8322 ,  B29C66/9241 ,  B29C66/9261 ,  B29K2023/06 ,  B29K2023/12 ,  B29K2105/04 ,  B29K2705/00 ,  B29L2009/00 ,  B29L2031/3468 ,  H01M2/021 ,  H01M2/1673 ,  H01M2/18 ,  H01M10/058 ,  Y10T29/49108 ,  Y10T29/4911 ,  Y10T156/1054

    摘要： The present subject matter relates to a method which includes positioning a bottom and top polymeric separator sheet on a working surface, with a substantially planar battery anode disposed therebetween; applying a pressure and an electrical current to a cutting and welding tool such that top and bottom polymeric separator sheets are welded into a bag and such that the bag is excised from the top and bottom separator sheets, with the battery anode disposed in the bag; stacking the battery anode and at least one cathode into a battery stack; and disposing the battery stack into a battery case having at least one feedthrough, with a first terminal connected to the battery stack through the at least one feedthrough, and with the battery case filled with an electrolyte, wherein the protrusion is defined by laser cutting the cutting and welding tool, machining the cutting and welding tool, or photochemical etching the cutting and welding tool.

    摘要翻译： 本主题涉及一种方法，其包括将底部和顶部聚合物隔离片定位在工作表面上，其中设置有基本上平面的电池阳极; 向切割和焊接工具施加压力和电流，使得顶部和底部聚合物隔离片被焊接到袋中，并且使得袋被从顶部和底部隔离片切除，电池阳极设置在袋中; 将电池阳极和至少一个阴极堆叠到电池堆中; 以及将所述电池堆放置在具有至少一个馈通的电池壳体中，其中第一端子通过所述至少一个馈通连接到所述电池堆叠，并且所述电池壳体填充有电解质，其中所述突起通过激光切割 切割和焊接工具，加工切割和焊接工具，或光化学蚀刻切割和焊接工具。

    Method and apparatus for concurrent welding and excise of battery separator
    3.
    发明授权
    Method and apparatus for concurrent welding and excise of battery separator 有权
    电池分离器同时焊接和消除的方法和装置

    公开(公告)号：US08048252B2

    公开(公告)日：2011-11-01

    申请号：US12776726

    申请日：2010-05-10

    申请人： Paul Machacek ,  Adam J. Morgan ,  Benjamin J. Haasl

    发明人： Paul Machacek ,  Adam J. Morgan ,  Benjamin J. Haasl

    IPC分类号： B32B37/00

    CPC分类号： B29C65/38 ,  B29C65/02 ,  B29C65/224 ,  B29C65/226 ,  B29C65/743 ,  B29C66/1122 ,  B29C66/433 ,  B29C66/71 ,  B29C66/7234 ,  B29C66/727 ,  B29C66/8322 ,  B29C66/9241 ,  B29C66/9261 ,  B29K2023/06 ,  B29K2023/12 ,  B29K2105/04 ,  B29K2705/00 ,  B29L2009/00 ,  B29L2031/3468 ,  H01M2/021 ,  H01M2/1673 ,  H01M2/18 ,  H01M10/058 ,  Y10T29/49108 ,  Y10T29/4911 ,  Y10T156/1054

    摘要： The present subject matter relates to a method which includes positioning a bottom and top polymeric separator sheet on a working surface, with a substantially planar battery anode disposed therebetween; applying a pressure and an electrical current to a cutting and welding tool such that top and bottom polymeric separator sheets are welded into a bag and such that the bag is excised from the top and bottom separator sheets, with the battery anode disposed in the bag; stacking the battery anode and at least one cathode into a battery stack; and disposing the battery stack into a battery case having at least one feedthrough, with a first terminal connected to the battery stack through the at least one feedthrough, and with the battery case filled with an electrolyte, wherein the protrusion is defined by laser cutting the cutting and welding tool, machining the cutting and welding tool, or photochemical etching the cutting and welding tool.

    摘要翻译： 本主题涉及一种方法，其包括将底部和顶部聚合物隔离片定位在工作表面上，其中设置有基本上平面的电池阳极; 向切割和焊接工具施加压力和电流，使得顶部和底部聚合物隔离片被焊接到袋中，并且使得袋被从顶部和底部隔离片切除，电池阳极设置在袋中; 将电池阳极和至少一个阴极堆叠到电池堆中; 以及将所述电池堆放置在具有至少一个馈通的电池壳体中，其中第一端子通过所述至少一个馈通连接到所述电池堆叠，并且所述电池壳体填充有电解质，其中所述突起通过激光切割 切割和焊接工具，加工切割和焊接工具，或光化学蚀刻切割和焊接工具。

    System and method for sealing battery separator
    4.
    发明授权
    System and method for sealing battery separator 有权
    密封电池分离器的系统和方法

    公开(公告)号：US07901808B2

    公开(公告)日：2011-03-08

    申请号：US11264966

    申请日：2005-11-02

    申请人： Adam Morgan ,  Ignacio Chi ,  Brian L. Schmidt ,  Benjamin J. Haasl ,  Jon Schell

    发明人： Adam Morgan ,  Ignacio Chi ,  Brian L. Schmidt ,  Benjamin J. Haasl ,  Jon Schell

    IPC分类号： H01M2/16

    CPC分类号： H01M2/1653 ,  H01M2/06 ,  H01M2/08 ,  H01M2/1673 ,  H01M2/361 ,  H01M2/365 ,  H01M4/405 ,  H01M4/505 ,  H01M10/058

    摘要： One embodiment of the present subject matter includes a battery having a stack of substantially planar battery electrodes, the stack including a first electrode including a first tab, and a second electrode including a second tab, with the first tab electrically connected to the second tab. The embodiment includes a first separator layer and a second separator layer sandwiching the first electrode, with the edges of the first separator layer and the second separator connected with a weld, the first separator layer and the second separator layer defining an interior space in which the first electrode is disposed, with the first tab extending outside the interior space. The embodiment includes an battery housing having electrolyte disposed therein, the housing including at least a first aperture and a feedthrough aperture; a lid conformed and sealed to the first aperture; and a feedthrough conformed and sealed to the feedthrough aperture.

    摘要翻译： 本主题的一个实施例包括具有基本上平面的电池电极的堆叠的电池，该堆叠包括包括第一突出部的第一电极和包括第二突出部的第二电极，其中第一突出部电连接到第二突出部。 该实施例包括夹着第一电极的第一隔离层和第二隔离层，第一隔板层和第二隔板的边缘与焊缝相连，第一隔离层和第二隔离层限定内部空间， 第一电极被布置，第一突出部延伸到内部空间的外部。 该实施例包括其中设置有电解质的电池壳体，该壳体至少包括第一孔和馈通孔; 盖子适合并密封到第一孔; 并且馈通符合并密封到馈通孔。

    SYSTEM AND METHOD FOR SEALING BATTERY SEPARATOR
    5.
    发明申请
    SYSTEM AND METHOD FOR SEALING BATTERY SEPARATOR 有权
    密封电池分离器的系统和方法

    公开(公告)号：US20110151332A1

    公开(公告)日：2011-06-23

    申请号：US13037972

    申请日：2011-03-01

    申请人： Adam Morgan ,  Ignacio Chi ,  Brian L. Schmidt ,  Benjamin J. Haasl ,  Jon Schell

    发明人： Adam Morgan ,  Ignacio Chi ,  Brian L. Schmidt ,  Benjamin J. Haasl ,  Jon Schell

    IPC分类号： H01M2/14 ,  H01M10/04

    CPC分类号： H01M2/1653 ,  H01M2/06 ,  H01M2/08 ,  H01M2/1673 ,  H01M2/361 ,  H01M2/365 ,  H01M4/405 ,  H01M4/505 ,  H01M10/058

    摘要： One embodiment of the present subject matter includes a battery having a stack of substantially planar battery electrodes, the stack including a first electrode including a first tab, and a second electrode including a second tab, with the first tab electrically connected to the second tab. The embodiment includes a first separator layer and a second separator layer sandwiching the first electrode, with the edges of the first separator layer and the second separator connected with a weld, the first separator layer and the second separator layer defining an interior space in which the first electrode is disposed, with the first tab extending outside the interior space. The embodiment includes a battery housing having electrolyte disposed therein, the housing including at least a first aperture and a feedthrough aperture; a lid conformed and sealed to the first aperture; and a feedthrough conformed and sealed to the feedthrough aperture.

    摘要翻译： 本主题的一个实施例包括具有基本上平面的电池电极的堆叠的电池，该堆叠包括包括第一突出部的第一电极和包括第二突出部的第二电极，其中第一突出部电连接到第二突出部。 该实施例包括夹着第一电极的第一隔离层和第二隔离层，第一隔板层和第二隔板的边缘与焊缝相连，第一隔离层和第二隔离层限定内部空间， 第一电极被布置，第一突出部延伸到内部空间的外部。 该实施例包括其中设置有电解质的电池壳体，该壳体至少包括第一孔和馈通孔; 盖子适合并密封到第一孔; 并且馈通符合并密封到馈通孔。

    POLYMER COMPRESSION JOINING IN IMPLANTABLE LEAD
    7.
    发明申请
    POLYMER COMPRESSION JOINING IN IMPLANTABLE LEAD 有权
    聚合物挤压加工在可塑性领域

    公开(公告)号：US20110034980A1

    公开(公告)日：2011-02-10

    申请号：US12832618

    申请日：2010-07-08

    申请人： Bryan A. Clark ,  Benjamin J. Haasl ,  Brian L. Schmidt ,  Arthur J. Foster ,  Daniel J. Foster ,  Duane T. Meyer

    发明人： Bryan A. Clark ,  Benjamin J. Haasl ,  Brian L. Schmidt ,  Arthur J. Foster ,  Daniel J. Foster ,  Duane T. Meyer

    IPC分类号： A61N1/05 ,  B32B7/08

    CPC分类号： A61N1/05 ,  A61N1/3752

    摘要： Implantable medical leads and methods of forming such leads are disclosed. An implantable medical lead includes a lead body, a swage base coupled to the lead body, and a polymeric member interposed at least in part between the swage base and at least one rigid component of the lead such as an electrode or annular ring. The swage base includes an annular-shaped body including a flange having a number of protrusions that extend radially outward from the flange. During a swaging process, the protrusions on the flange are compressed against the polymeric member, forming a number of channels in the member that mechanically bond the member to the swage base.

    摘要翻译： 公开了可植入医疗引线和形成这种引线的方法。 可植入医疗引线包括引线体，联接到引线主体的模具底座以及至少部分地插入在模具基部和引线的至少一个刚性部件之间的聚合物部件，例如电极或环形环。 模锻底座包括环形主体，其包括具有从凸缘径向向外延伸的多个突起的凸缘。 在模锻过程中，凸缘上的突起被压靠在聚合物构件上，在构件中形成多个通道，该构件将构件机械地结合到模具底座。

    Magnetic stacking fixture for stacking electrodes
    8.
    发明授权
    Magnetic stacking fixture for stacking electrodes 有权
    用于堆叠电极的磁性堆叠夹具

    公开(公告)号：US07611549B2

    公开(公告)日：2009-11-03

    申请号：US10744942

    申请日：2003-12-22

    申请人： Benjamin J. Haasl

    发明人： Benjamin J. Haasl

    IPC分类号： H01M10/04 ,  H01M4/64 ,  H01M4/66

    CPC分类号： H01M10/0413 ,  H01M6/10 ,  H01M6/188 ,  H01M6/40 ,  H01M10/045 ,  Y10T29/49108 ,  Y10T29/49115

    摘要： One aspect relates to a system for stacking electrodes. In various embodiments, the system comprises a working surface, a device to stack foil electrodes on the working surface during an assembly process to form an electrode stack, and a magnetic source to apply a magnetic field proximate to the working surface. The magnetic field influences at least some of the electrodes and holds the electrode stack to the working surface during the assembly process. A second aspect relates to a process for stacking electrodes. In various embodiments, the process comprises forming an electrode stack proximate to a working surface during an assembly process. The electrode stack includes two or more foil electrodes, at least one of which is magnetic. The process provides a magnetic field to influence the at least one magnetic electrode and holds the one or more electrodes to the working surface. Other aspects are provided herein.

    摘要翻译： 一个方面涉及用于堆叠电极的系统。 在各种实施例中，系统包括工作表面，在组装过程期间将箔电极堆叠在工作表面上以形成电极堆的装置以及用于施加靠近工作表面的磁场的磁源。 在组装过程中，磁场影响至少一些电极并将电极堆叠保持到工作表面。 第二方面涉及用于堆叠电极的方法。 在各种实施例中，该方法包括在组装过程期间形成靠近工作表面的电极堆叠。 电极堆叠包括两个或更多个箔电极，其中至少一个是磁性的。 该过程提供磁场以影响至少一个磁极并将一个或多个电极保持在工作表面上。 本文提供了其他方面。

    Feedthrough assembly including sleeve
    9.
    发明申请
    Feedthrough assembly including sleeve 有权
    馈通组件包括套筒

    公开(公告)号：US20090204172A1

    公开(公告)日：2009-08-13

    申请号：US12386294

    申请日：2009-04-16

    申请人： Thomas J. Wegrzyn, III ,  Edward J. Maierhofer ,  James P. Rohl ,  Stephen W. VanDerlick ,  Benjamin J. Haasl

    发明人： Thomas J. Wegrzyn, III ,  Edward J. Maierhofer ,  James P. Rohl ,  Stephen W. VanDerlick ,  Benjamin J. Haasl

    IPC分类号： A61N1/375

    CPC分类号： A61N1/3754 ,  H01R4/02 ,  H01R4/20 ,  H01R13/5202 ,  H01R13/5224

    摘要： A feedthrough assembly is disposable in an aperture of, for example, a power source encasement. In various examples, the feedthrough assembly comprises a ferrule, an insulator, a terminal conductor, and a sleeve. A portion of the terminal conductor extends through the ferrule thereby creating a portion internal to and a portion external to the encasement. The insulator is disposed within the ferrule and is sealably engaged with the terminal conductor portion extending through the ferrule. The sleeve is disposed over the internal portion of the terminal conductor and coupled thereto. In one example, the sleeve includes at least one notch on a sleeve first end or a sleeve second end, which may be used to weld or solder the sleeve to the terminal conductor. In another example, the sleeve includes a longitudinally extending void, which may be used to crimp the sleeve to the terminal conductor.

    摘要翻译： 馈通组件在例如电源外壳的孔中是一次性的。 在各种示例中，馈通组件包括套圈，绝缘体，端子导体和套筒。 端子导体的一部分延伸穿过套圈，从而在外壳的外部和外部的部分形成一部分。 绝缘体设置在套圈内并且与延伸穿过套圈的端子导体部分密封地接合。 套筒设置在端子导体的内部并与之连接。 在一个示例中，套筒包括套筒第一端或套筒第二端上的至少一个凹口，其可用于将套管焊接或焊接到端子导体。 在另一示例中，套筒包括纵向延伸的空隙，其可以用于将套筒压接到端子导体。