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    CERMET COATING, SPRAYING PARTICLES FOR FORMING SAME, METHOD FOR FORMING CERMET COATING, AND COATED ARTICLE
    1.
    发明申请
    CERMET COATING, SPRAYING PARTICLES FOR FORMING SAME, METHOD FOR FORMING CERMET COATING, AND COATED ARTICLE 审中-公开
    CERMET涂料，形成它们的喷雾颗粒，形成涂层的方法和涂层物品

    公开(公告)号：US20120308776A1

    公开(公告)日：2012-12-06

    申请号：US13512080

    申请日：2010-11-26

    申请人： Seiji Kuroda ,  Makoto Watanabe ,  Masayuki Komatsu ,  Kazuto Sato ,  Junya Kitamura

    发明人： Seiji Kuroda ,  Makoto Watanabe ,  Masayuki Komatsu ,  Kazuto Sato ,  Junya Kitamura

    IPC分类号： B32B15/02 ,  B05D1/12 ,  B22F1/00

    CPC分类号： C23C24/04 ,  Y10T428/24413

    摘要： The present invention provides a cermet coating that can take advantage of the hardness of a powder for a hard reinforcement phase more effectively, and spraying particles for forming the cermet coating. The cermet coating is formed on a base surface and has a hard reinforcement phase and a binder phase. The cermet coating has a Vickers hardness of from 50% to less than 100% of the hardness of the powder for a hard reinforcement phase, and has a surface roughness (center-line average roughness Ra) of less than 3.0. The cermet coating is formed by heating spraying particles prepared as aggregates of a powder for a hard reinforcement phase and a powder for a binder phase, and applying the spraying particles to a base at a supersonic velocity to integrate the powder for a hard reinforcement phase with the powder for a binder phase.

    摘要翻译： 本发明提供了可以更有效地利用粉末的硬度来获得硬质增强相的金属陶瓷涂层，以及喷涂用于形成金属陶瓷涂层的颗粒。 金属陶瓷涂层形成在基体表面上并且具有硬质强化相和粘结相。 金属陶瓷涂层的维氏硬度为硬质相的粉末的硬度的50％以上且小于100％，表面粗糙度（中心线平均粗糙度Ra）小于3.0。 金属陶瓷涂层通过加热作为硬质相的粉末的聚集体和用于粘结相的粉末制备的喷雾颗粒而形成，并将喷雾颗粒以超音速速度施加到基底上以将硬质相的粉末与 用于粘合剂相的粉末。

    POWDER FOR THERMAL SPRAYING AND METHOD FOR FORMING THERMAL-SPRAY DEPOSIT
    2.
    发明申请
    POWDER FOR THERMAL SPRAYING AND METHOD FOR FORMING THERMAL-SPRAY DEPOSIT 审中-公开
    用于热喷涂的粉末和形成热喷涂沉积物的方法

    公开(公告)号：US20120042807A1

    公开(公告)日：2012-02-23

    申请号：US13318313

    申请日：2010-06-04

    申请人： Kazuto Sato ,  Junya Kitamura

    发明人： Kazuto Sato ,  Junya Kitamura

    IPC分类号： C04B7/00

    CPC分类号： C23C24/04 ,  B22F1/0007 ,  B22F2999/00 ,  C22C29/00 ,  C23C4/067 ,  B22F2304/10

    摘要： Disclosed is a thermal spray powder of granulated and sintered cermet particles. The granulated and sintered cermet particles have an average particle size of 5 to 25 μm. The particles have a compressive strength of 50 MPa or higher. The particles have a straight ratio of 0.25 or higher, the straight ratio being defined as a value resulting from dividing the maximum thickness of a thermal spray coating obtained, when 150 grams of the thermal spray powder is subjected to thermal spot spraying, by the length of the longest of line segments each of which has both ends thereof on a contour of the spray coating. The granulated and sintered cermet particles have an average aspect ratio of preferably 1.25 or lower. The thermal spray powder is preferably used in applications where a thermal spray coating is formed by high-velocity flame spraying or cold spraying.

    摘要翻译： 公开了一种造粒和烧结的金属陶瓷颗粒的热喷涂粉末。 造粒和烧结的金属陶瓷颗粒的平均粒度为5〜25μm。 颗粒的压缩强度为50MPa以上。 颗粒具有0.25或更高的直比，直线比定义为将150克热喷涂粉末进行热点喷涂时获得的热喷涂层的最大厚度除以长度 最长的线段中的每一个具有两端在喷涂层的轮廓上。 造粒和烧结金属陶瓷颗粒的平均纵横比优选为1.25或更低。 热喷涂粉末优选用于通过高速火焰喷涂或冷喷涂形成热喷涂层的应用中。

    Thermal spraying powder
    4.
    发明授权
    Thermal spraying powder 失效
    热喷粉

    公开(公告)号：US07279221B2

    公开(公告)日：2007-10-09

    申请号：US11354378

    申请日：2006-02-15

    申请人： Junya Kitamura ,  Hiroaki Mizuno ,  Tsuyoshi Itsukaichi

    发明人： Junya Kitamura ,  Hiroaki Mizuno ,  Tsuyoshi Itsukaichi

    IPC分类号： B32B5/66

    CPC分类号： C23C4/11 ,  Y10T428/2982 ,  Y10T428/2991 ,  Y10T428/2993 ,  Y10T428/2995

    摘要： A thermal spraying powder includes granulated and sintered particles of an yttrium-aluminum double oxide obtained by granulating and sintering a raw powder containing yttrium and aluminum. The total volume of fine pores having a diameter of 6 μm or less in one gram of the granulated and sintered particles is 0.06 to 0.25 cm3. The thermal spraying powder reliably forms a thermal spray coating that is suitable for use where the thermal spray coating is subjected to a thermal shock in a corrosive atmosphere or an oxidative atmosphere and for use where the thermal spray coating is subjected to a thermal shock in a state where the thermal spray coating contacts a member that has reactivity to a base material.

    摘要翻译： 热喷涂粉末包括通过造粒和烧结含有钇和铝的原料粉末而获得的钇 - 铝双氧化物的颗粒状和烧结颗粒。 一克造粒烧结颗粒中直径为6μm或更小的细孔的总体积为0.06至0.25cm 3。 热喷涂粉末可靠地形成热喷涂，其适用于热喷涂在腐蚀性气氛或氧化性气氛中经受热冲击的场合，并且用于在热喷涂层经受热冲击时 其中热喷涂层接触与基材具有反应性的构件。

    Thermal spray coating and thermal spray power
    5.
    发明申请
    Thermal spray coating and thermal spray power 有权
    热喷涂和热喷涂功率

    公开(公告)号：US20070184253A1

    公开(公告)日：2007-08-09

    申请号：US11701641

    申请日：2007-02-02

    申请人： Hiroaki Mizuno ,  Junya Kitamura

    发明人： Hiroaki Mizuno ,  Junya Kitamura

    IPC分类号： B32B7/02 ,  B32B15/04 ,  B32B19/00 ,  B32B9/00

    CPC分类号： C23C4/06 ,  C23C4/02 ,  Y10T428/24942

    摘要： A thermal spray coating is made of cermet and provided on the surface of a base. The value that is gained by further dividing the value, which is gained by dividing the coefficient of thermal expansion of the thermal spray coating by the thickness of the thermal spray coating (unit: μm), by the coefficient of thermal expansion of the base is set to a value no less than 0.15×10−2. Accordingly, peeling and cracking of the thermal spray coating can be prevented from being caused by the difference in the coefficient of thermal expansion between the thermal spray coating and the base.

    摘要翻译： 热喷涂由金属陶瓷制成并设置在基体的表面上。 通过将热喷涂层的热膨胀系数除以热喷涂层的厚度（单位：mum）而得到的值进一步除以基底的热膨胀系数获得的值为 设定为不小于0.15×10 -2的值。 因此，可以防止热喷涂层的剥离和开裂，这是由热喷涂层与基体之间的热膨胀系数的差异引起的。

    Thermal spray powder and method for forming a thermal spray coating
    7.
    发明申请
    Thermal spray powder and method for forming a thermal spray coating 审中-公开
    热喷涂粉末和形成热喷涂的方法

    公开(公告)号：US20070110915A1

    公开(公告)日：2007-05-17

    申请号：US11591870

    申请日：2006-11-02

    申请人： Junya Kitamura ,  Isao Aoki

    发明人： Junya Kitamura ,  Isao Aoki

    IPC分类号： B05D1/08 ,  C23C4/00 ,  C04B35/505

    CPC分类号： C04B35/505 ,  C04B2235/3217 ,  C04B2235/3225 ,  C04B2235/5445 ,  C23C4/11

    摘要： A thermal spray powder contains granulated and sintered particles which contain yttria and an yttrium-aluminum double oxide. The aluminum content in the granulated and sintered particles is 50 to 10,000 ppm by mass on an alumina basis. It is preferred that the thermal spray powder be used in applications for forming a thermal spray coating by plasma thermal spraying at atmospheric pressure.

    摘要翻译： 热喷雾粉末含有含有氧化钇和钇铝双氧化物的颗粒状和烧结颗粒。 造粒和烧结颗粒中的铝含量基于氧化铝为50〜10000质量ppm。 优选的是，热喷涂粉末用于在大气压下通过等离子体热喷涂形成热喷涂的应用。

    Thermal spray coating
    8.
    发明申请
    Thermal spray coating 审中-公开
    热喷涂

    公开(公告)号：US20070077456A1

    公开(公告)日：2007-04-05

    申请号：US11540011

    申请日：2006-09-29

    申请人： Junya Kitamura ,  Isao Aoki ,  Yoshikazu Sugiyama

    发明人： Junya Kitamura ,  Isao Aoki ,  Yoshikazu Sugiyama

    IPC分类号： B32B9/00

    CPC分类号： C23C4/10 ,  C23C4/04 ,  C23C4/11 ,  C23C4/12 ,  C23C4/18

    摘要： A thermal spray coating includes yttrium oxide at least as a main component. When the thermal spray coating is exposed to CF4 plasma and the plasma power of the CF4 plasma per unit area applied onto the thermal spray coating is 0.8 W/cm2 or greater, an etching rate by the CF4 plasma of the thermal spray coating satisfies the equation Re≦7.7×Pp2.2. Alternatively, when the plasma power of the CF4 plasma per unit area applied onto the thermal spray coating is less than 0.8 W/cm2, an etching rate by the CF4 plasma of the thermal spray coating satisfies the equation Re≦8.0×Pp2.2. In the equations, “Re”, represents the etching rate (nm/minute) by the CF4 plasma of the thermal spray coating, and “Pp” represents the plasma power per unit area (W/cm2) applied onto the thermal spray coating.

    摘要翻译： 热喷涂包括至少作为主要成分的氧化钇。 当热喷涂层暴露于CF 4等离子体时，施加到热喷涂层上的每单位面积的CF 4等离子体的等离子体功率为0.8W / cm·SUP > 2以上，通过热喷涂层的CF 4等离子体的蚀刻速率满足方程式Re <= 7.7×PP 2.2。 或者，当施加到热喷涂层上的每单位面积的CF 4等离子体的等离子体功率小于0.8W / cm 2时，CF < 热喷涂层的等离子体满足等式Re <= 8.0×PP 2.2。 在等式中，“Re”表示热喷涂层的CF 4等离子体的蚀刻速度（nm /分钟），“Pp”表示每单位面积的等离子体功率（W / cm 2）施加到热喷涂涂层上。

    Thermal spray powder and method for forming a thermal spray coating
    9.
    发明授权
    Thermal spray powder and method for forming a thermal spray coating 有权
    热喷涂粉末和形成热喷涂的方法

    公开(公告)号：US08075860B2

    公开(公告)日：2011-12-13

    申请号：US11540234

    申请日：2006-09-29

    申请人： Junya Kitamura ,  Hiroyuki Ibe ,  Yoshikazu Sugiyama

    发明人： Junya Kitamura ,  Hiroyuki Ibe ,  Yoshikazu Sugiyama

    IPC分类号： C23C4/00

    CPC分类号： C23C4/11 ,  Y10T428/29 ,  Y10T428/2982

    摘要： A thermal spray powder includes granulated and sintered yttria particles obtained by granulating and sintering a raw material powder in air or oxygen. The primary particles constituting the granulated and sintered yttria particles have an average particle size between 0.5 and 1.5 μm inclusive, and 1.11 times or more as large as the raw material powder. Alternatively, the primary particles have an average particle size between 3 and 8 μm inclusive.

    摘要翻译： 热喷涂粉末包括通过在空气或氧气中造粒和烧结原料粉末而获得的造粒和烧结的氧化钇颗粒。 构成粒状烧结氧化钇粒子的一次粒子的平均粒径为0.5〜1.5μm，为原料粉末的1.11倍以上。 或者，一次粒子的平均粒径为3〜8μm。

    Thermal spray powder and thermal spray coating
    10.
    发明授权
    Thermal spray powder and thermal spray coating 有权
    热喷涂粉末和热喷涂

    公开(公告)号：US08066795B2

    公开(公告)日：2011-11-29

    申请号：US11854284

    申请日：2007-09-12

    申请人： Hiroaki Mizuno ,  Junya Kitamura

    发明人： Hiroaki Mizuno ,  Junya Kitamura

    IPC分类号： B22F1/00 ,  C23C4/04

    CPC分类号： C23C4/06 ,  C23C4/129

    摘要： A thermal spray powder including cermet particles, each of which contains metal containing at least one selected from the group consisting of cobalt, chrome, and nickel, and tungsten carbide. The ratio of the summed weight of cermet particles having a particle size of 25 μm or more in the thermal spray powder with respect to the summed weight of the entire cermet particles in the thermal spray powder is 0.5 to 15%. A thermal spray coating formed from the thermal spray powder is suitable for the formation of a tungsten carbide-based cermet thermal spray coating for use in rolls such as corrugated rolls.

    摘要翻译： 一种热喷涂粉末，包括金属陶瓷颗粒，其中每一种都含有含有选自钴，铬和镍中的至少一种的金属和碳化钨。 热喷涂粉末中的粒径为25μm以上的金属陶瓷颗粒的总重量相对于热喷涂粉末中的整个金属陶瓷颗粒的总重量的比例为0.5〜15％。 由热喷涂粉末形成的热喷涂适用于形成用于诸如波纹辊的辊中的碳化钨基金属陶瓷热喷涂。