公开(公告)号：US10889070B2

公开(公告)日：2021-01-12

申请号：US15346279

申请日：2016-11-08

Applicant: Teijin Limited

Inventor： Yutaka Kondou

IPC: B29C70/20 ,  B29C70/46 ,  B29C43/28 ,  B32B5/12 ,  B32B27/12 ,  B29B13/02 ,  B29K101/12 ,  B29K307/04 ,  B29L9/00

Abstract: According to one example of the present invention, there is provided a composite material for cold pressing including: carbon fibers that are unidirectional continuous fibers; and a thermoplastic resin, wherein the composite material has a thickness of 0.3 mm or more, when the composite material is observed from a direction perpendicular to a continuous fiber direction, a cross section of the carbon fibers included in the composite material satisfies the following specific Expressions (1), (2) and (3): n1/N≤0.1  Expression (1), p

公开(公告)号：US20140370245A1

公开(公告)日：2014-12-18

申请号：US14367501

申请日：2012-12-20

Applicant: Teijin Limited

Inventor： Yasunori Nagakura ,  Yasuyuki Yokoe ,  Yutaka Kondou ,  Motoomi Arakawa

IPC: B32B37/18 ,  B32B37/06 ,  B32B37/10 ,  B32B5/26

CPC classification number: B32B37/18 ,  B29C70/12 ,  B29C70/345 ,  B32B5/26 ,  B32B37/06 ,  B32B37/10 ,  B32B2260/023 ,  B32B2260/046 ,  B32B2305/076 ,  C08J5/042 ,  C08J2377/00 ,  Y10T428/24752

Abstract: A method for manufacturing a shaped product includes 1) heating at least three prepregs having a thickness of 0.3 mm to 5.0 mm each including reinforcing fibers having an average fiber length of 3 to 100 mm and a thermoplastic resin, 2) arranging those prepregs so as to constitute at least two layers including P layer and Q layer which are in contact with each other, and 3) then pressing those layers to manufacture one shaped product. A prepreg (p1) in the P layer and a prepreg (q1) in the Q layer are arranged such that at least a part thereof overlaps with each other, and two or more prepregs in the same layer are arranged so as not to be in contact with each other.

Abstract translation: 一种成形制品的制造方法包括：1）将至少3块厚度为0.3〜5.0mm的预浸料坯加热成各自包含平均纤维长度为3〜100mm的增强纤维和热塑性树脂，2）将这些预浸料坯布置成 以构成彼此接触的包括P层和Q层的至少两层，以及3）然后压制这些层以制造一种成型产品。 P层中的预浸料坯（P1）和Q层中的预浸料坯（q1）被布置成使得其至少一部分彼此重叠，并且在同一层中布置两个或更多个预浸料坯，使其不在 互相接触。

公开(公告)号：US20160059525A1

公开(公告)日：2016-03-03

申请号：US14839191

申请日：2015-08-28

Applicant: Teijin Limited

Inventor： Yutaka Kondou

IPC: B32B27/12 ,  B32B5/12 ,  B29C43/28

CPC classification number: B29C70/20 ,  B29B13/02 ,  B29C43/28 ,  B29C70/46 ,  B29C70/465 ,  B29K2101/12 ,  B29K2307/04 ,  B29L2009/00 ,  B32B5/12 ,  B32B27/12 ,  B32B2260/023 ,  B32B2260/046 ,  B32B2262/106 ,  B32B2274/00 ,  B32B2307/558 ,  B32B2457/00 ,  B32B2605/003 ,  B32B2605/08 ,  B32B2605/12 ,  B32B2605/18

Abstract: According to one example of the present invention, there is provided a composite material for cold pressing including: carbon fibers that are unidirectional continuous fibers; and a thermoplastic resin, wherein the composite material has a thickness of 0.3 mm or more, when the composite material is observed from a direction perpendicular to a continuous fiber direction, a cross section of the carbon fibers included in the composite material satisfies the following specific Expressions (1), (2) and (3): n1/N≦0.1  Expression (1), p

Abstract translation: 根据本发明的一个实例，提供了一种用于冷压的复合材料，包括：作为单向连续纤维的碳纤维; 和热塑性树脂，其中复合材料的厚度为0.3mm以上，当从垂直于连续纤维方向的方向观察复合材料时，复合材料中包含的碳纤维的截面满足以下具体 表达式（1），（2）和（3）：n1 / N＆nlE; 0.1表达式（1），p <0.01表达式（2）和0.001＆nlE;（1-dc /（dr *（Vr / 100） *（Vf / 100）））＆nlE; 0.1表达式（3）。

公开(公告)号：US20170145627A1

公开(公告)日：2017-05-25

申请号：US15319415

申请日：2015-06-11

Applicant: Teijin Limited

Inventor： Hiroshi Sakurai ,  Hiroshi Kimura ,  Yutaka Kondou ,  Takeshi Naito

IPC: D06M15/59 ,  D06M15/564 ,  C08J5/04

CPC classification number: D06M15/59 ,  C08J5/042 ,  C08J5/06 ,  C08J2375/04 ,  C08J2377/02 ,  C08J2377/06 ,  D06M15/564 ,  D06M2101/40 ,  D06M2200/40

Abstract: A fiber reinforcing bundle with a sizing agent adhering to the surface thereof is provided, in which the sizing agent contains a thermoplastic resin as a main component and an emulsion or a dispersion, and in which a melt viscosity of a solid content of the sizing agent at 150° C. and at a shear rate of 10 s−1 is 50 to 300 Pa·s; and a method for producing the fiber reinforcing bundle. Preferably, the sizing agent contains a water-soluble polymer, the sizing agent contains a hardly water-soluble polymer, and the reinforcing fiber bundle is a carbon fiber bundle.

公开(公告)号：US20170050390A1

公开(公告)日：2017-02-23

申请号：US15346279

申请日：2016-11-08

Applicant: Teijin Limited

Inventor： Yutaka Kondou

IPC: B29C70/20 ,  B29B13/02 ,  B29C70/46

CPC classification number: B29C70/20 ,  B29B13/02 ,  B29C43/28 ,  B29C70/46 ,  B29C70/465 ,  B29K2101/12 ,  B29K2307/04 ,  B29L2009/00 ,  B32B5/12 ,  B32B27/12 ,  B32B2260/023 ,  B32B2260/046 ,  B32B2262/106 ,  B32B2274/00 ,  B32B2307/558 ,  B32B2457/00 ,  B32B2605/003 ,  B32B2605/08 ,  B32B2605/12 ,  B32B2605/18

Abstract: According to one example of the present invention, there is provided a composite material for cold pressing including: carbon fibers that are unidirectional continuous fibers; and a thermoplastic resin, wherein the composite material has a thickness of 0.3 mm or more, when the composite material is observed from a direction perpendicular to a continuous fiber direction, a cross section of the carbon fibers included in the composite material satisfies the following specific Expressions (1), (2) and (3): n1/N≦0.1  Expression (1), p

Abstract translation: 根据本发明的一个实例，提供了一种用于冷压的复合材料，包括：作为单向连续纤维的碳纤维; 和热塑性树脂，其中复合材料的厚度为0.3mm以上，当从垂直于连续纤维方向的方向观察复合材料时，复合材料中包含的碳纤维的截面满足以下具体 表达式（1），（2）和（3）：n 1 / N‰0.1 p <0.01和0.001‰¤1 - dc / dr * Vr / 100 + df * Vf / 100‰0.1