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公开(公告)号：US09919357B2
公开(公告)日：2018-03-20
申请号：US15123440
申请日：2015-03-05
Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
Inventor： Naoaki Sugiura , Yusuke Yokota
IPC: B22D11/14 , B22D11/041
CPC classification number: B22D11/145 , B22D11/041
Abstract: An up-drawing continuous casting method casts a casting having a bent portion. When an angle (θ) (where, 0°≤θ≤90°) between an up-drawing direction of molten metal and an upper surface of a shape determining member is reduced to a first angle, drawing up the molten metal while maintaining the angle (θ) at the first angle, and casting a first casting, and casting a connecting portion adjacent to the cast first casting; interrupting the drawing up of the molten metal, and dipping the connecting portion into the molten metal while passing the connecting portion through the shape determining member, and melting the connecting portion; and setting the angle (θ) to a second angle that is larger than the first angle, restarting the drawing up of the molten metal and casting a second casting adjacent to the first casting.
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2.发明授权公开(公告)号：US09751127B2
公开(公告)日：2017-09-05
申请号：US15037925
申请日：2014-10-09
Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
Inventor： Naoaki Sugiura , Yusuke Yokota
CPC classification number: B22D11/168 , B22D11/041 , B22D11/1245 , B22D11/145 , B22D11/188 , B22D11/20 , B22D46/00
Abstract: A pulling-up-type continuous casting apparatus according to an aspect of the present invention includes a holding furnace that holds molten metal, and a shape defining member disposed above a molten-metal surface of the molten metal held in the holding furnace, the shape defining member being configured to define a cross-sectional shape of a cast-metal article to be cast as molten metal passes through an opening formed in the shape defining member. The opening is formed in such a manner that a size of the opening on a top surface of the shape defining member is larger than that on a bottom surface of the shape defining member. With this configuration, a cast-metal article having excellent surface quality can be produced even when molten metal is drawn up in an oblique direction.
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3.发明授权Up-drawing continuous casting apparatus and up-drawing continuous casting method 有权上拉连续铸造设备和上拉连续铸造方法公开(公告)号：US09427797B2
公开(公告)日：2016-08-30
申请号：US14638348
申请日：2015-03-04
Applicant: Toyota Jidosha Kabushiki Kaisha
Inventor： Naoaki Sugiura , Shoichi Tsuchiya , Yusuke Yokota
CPC classification number: B22D11/142 , B22D11/01 , B22D11/1206 , B22D11/141 , B22D11/145 , B22D11/225
Abstract: An up-drawing continuous casting apparatus according to one aspect of the invention includes a molten metal holding furnace that holds molten metal; a shape determining member that is arranged near a molten metal surface of the molten metal held in the molten metal holding furnace, and that determines a sectional shape of a cast casting by the molten metal passing through the shape determining member, the shape determining member including a pattern provided on an upper surface of the shape determining member; an imaging portion configured to capture an image of the pattern that is reflected onto both retained molten metal that has passed through the shape determining member, and the casting formed by the retained molten metal solidifying; an image analyzing portion configured to determine a solidification interface from the image; and a casting controlling portion configured to change a casting condition.
Abstract translation: 根据本发明的一个方面的上拉连续铸造设备包括：熔融金属保持炉，其保持熔融金属; 形状确定部件，其配置在保持在熔融金属保持炉内的熔融金属的熔融金属表面附近，并且决定通过形状判定部件的熔融金属的铸造件的截面形状，所述形状判定部件包括 设置在形状确定构件的上表面上的图案; 被配置为捕获反射到已经通过形状确定构件的保留的熔融金属上的图案的图像和由保留的熔融金属凝固形成的铸件的成像部分; 图像分析部，被配置为从所述图像确定凝固界面; 以及配置成改变铸造条件的铸造控制部。
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公开(公告)号：US10512969B2
公开(公告)日：2019-12-24
申请号：US15128805
申请日：2015-03-17
Applicant: TOYOTA JIDOSHA KABUSHiKi KAISHA
Inventor： Hiroyuki Ikuta , Yuto Tanaka , Naoaki Sugiura
IPC: B22D11/05 , B22D11/14 , B22D11/16 , B22D11/124
Abstract: An up-thawing continuous casting method includes drawing up molten metal (M1) held in a holding furnace (101), through a shape determining member (102) that determines a sectional shape of a cast casting (M3). The sectional shape determined by the shape determining member (102) includes a round-cornered portion, and a value (Rf) of a curvature radius of the round-cornered portion that is determined by the shape determining member (102) is smaller than a design value (Rt) of a curvature radius of a round-cornered portion of the casting (M3).
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Patent Agency Ranking
公开(公告)号：US09931692B2
公开(公告)日：2018-04-03
申请号：US14646978
申请日：2013-09-30
Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
Inventor： Naoaki Sugiura
CPC classification number: B22D11/01 , B22D11/124 , B22D11/145 , B22D11/20 , B22D11/22 , B22D41/00 , B22D46/00
Abstract: A hoisting type continuous casting device includes a keeping furnace, a first shape regulating member, an imaging section, an image analysis section, and a casting control section. The keeping furnace keeps a melt. The first shape regulating member is mounted in the vicinity of a molten surface of the melt kept in the keeping furnace and regulates a cross-sectional shape of a casting to be casted by the melt passing therethrough. The imaging section captures an image of the melt that has passed through the first shape regulating member. The image analysis section detects swinging motion in the melt from the image and determines a solidification interface based on presence or absence of the swinging motion. The casting control section changes a casting condition when the solidification interface determined by the image analysis section is not within a predetermined reference range.
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公开(公告)号：US09987769B2
公开(公告)日：2018-06-05
申请号：US14797868
申请日：2015-07-13
Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
Inventor： Naoaki Sugiura
CPC classification number: B29C33/02 , B29C33/3828 , B29C33/3835 , B29C33/424 , B29C2033/023 , B29L2031/772 , B33Y80/00
Abstract: A mold capable of inhibiting supercooling is provided. The mold includes a cooling channel formed therein and has a recess formed in a cavity surface, and a heat-insulating barrier formed between the cooling channel and a bottom surface of the recess formed in the cavity surface. The heat-insulating barrier includes a space formed between the cooling channel and the bottom surface of the recess formed in the cavity surface. The space is filled with a medium (for example, air) having a thermal conductivity lower than that of other portions of the mold.
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7.发明授权公开(公告)号：US09751128B2
公开(公告)日：2017-09-05
申请号：US15036977
申请日：2014-10-01
Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
Inventor： Naoaki Sugiura , Yusuke Yokota
CPC classification number: B22D11/188 , B22D11/01 , B22D11/145 , B22D11/20
Abstract: A pulling-up-type continuous casting apparatus includes a holding furnace that holds molten metal, a shape defining member disposed above a surface of the molten metal held in the holding furnace, and configured to define a cross-sectional shape of a cast-metal article as the molten metal passes through it, an image pickup unit that takes an image of the molten metal that has passed through the shape defining member, an image analysis unit that detects a fluctuation on the molten metal from the image and determines a solidification interface based on presence/absence of the fluctuation, and a casting control unit that changes a casting condition only when the solidification interface determined by the image analysis unit is not within a predetermined reference range. The casting control unit uses a reference range which differs according to the pulling-up angle of the molten metal.
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8.发明申请UP-DRAWING CONTINUOUS CASTING APPARATUS AND UP-DRAWING CONTINUOUS CASTING METHOD 有权上图连续铸造装置和上拉连续铸造方法公开(公告)号：US20150251245A1
公开(公告)日：2015-09-10
申请号：US14638348
申请日：2015-03-04
Applicant: Toyota Jidosha Kabushiki Kaisha
Inventor： Naoaki Sugiura , Shoichi Tsuchiya , Yusuke Yokota
CPC classification number: B22D11/142 , B22D11/01 , B22D11/1206 , B22D11/141 , B22D11/145 , B22D11/225
Abstract: An up-drawing continuous casting apparatus according to one aspect of the invention includes a molten metal holding furnace that holds molten metal; a shape determining member that is arranged near a molten metal surface of the molten metal held in the molten metal holding furnace, and that determines a sectional shape of a cast casting by the molten metal passing through the shape determining member, the shape determining member including a pattern provided on an upper surface of the shape determining member; an imaging portion configured to capture an image of the pattern that is reflected onto both retained molten metal that has passed through the shape determining member, and the casting formed by the retained molten metal solidifying; an image analyzing portion configured to determine a solidification interface from the image; and a casting controlling portion configured to change a casting condition.
Abstract translation: 根据本发明的一个方面的上拉连续铸造设备包括：熔融金属保持炉，其保持熔融金属; 形状确定部件，其配置在保持在熔融金属保持炉内的熔融金属的熔融金属表面附近，并且决定通过形状判定部件的熔融金属的铸造件的截面形状，所述形状判定部件包括 设置在形状确定构件的上表面上的图案; 被配置为捕获反射到已经通过形状确定构件的保留的熔融金属上的图案的图像和由保留的熔融金属凝固形成的铸件的成像部分; 图像分析部，被配置为从所述图像确定凝固界面; 以及配置成改变铸造条件的铸造控制部。
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公开(公告)号：US20150251243A1
公开(公告)日：2015-09-10
申请号：US14638333
申请日：2015-03-04
Applicant: Toyota Jidosha Kabushiki Kaisha
Inventor： Naoaki Sugiura , Yusuke Yokota
CPC classification number: B22D11/01 , B22D11/1206 , B22D11/145
Abstract: An up-drawing continuous casting method according to one aspect of the invention is an up-drawing continuous casting method for forming a bent shape in a cast casting by forming the casting in a first direction and then changing an up-drawing direction to a second direction and forming the casting in the second direction. This up-drawing continuous casting method includes drawing up the molten metal in the first direction; and changing the up-drawing direction to a third direction in which an angle between the third direction and the first direction is greater than an angle between the second direction and the first direction, from after a portion that will have the bent shape passes through the molten metal passage portion until the portion that will have the bent shape reaches a solidification interface, and then drawing up the molten metal.
Abstract translation: 根据本发明的一个方面的拉伸连续铸造方法是一种用于通过在第一方向上形成铸件然后将上拉方向改变为第二方式在铸造铸件中形成弯曲形状的上拉连续铸造方法 方向并在第二方向上形成铸件。 该拉伸连续铸造方法包括沿第一方向绘制熔融金属; 以及将所述上拉方向改变为第三方向和所述第一方向之间的角度大于所述第二方向和所述第一方向之间的角度的第三方向，从所述弯曲形状的部分经过所述第二方向 熔融金属通道部分，直到具有弯曲形状的部分达到凝固界面，然后拉出熔融金属。
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