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公开(公告)号:US20200157812A1
公开(公告)日:2020-05-21
申请号:US16496169
申请日:2018-03-21
Applicant: UNILIN, BVBA
Inventor: Benjamin CLEMENT
Abstract: A board includes at least a substrate which is formed at least of a gypsum-based and/or cement-based basic material layer with a compressive strength of 30 kg/cm2 and a resin-based covering provided on at least one side of the substrate, in the form of a laminate layer directly pressed onto the substrate.
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公开(公告)号:US20200130381A1
公开(公告)日:2020-04-30
申请号:US16720301
申请日:2019-12-19
Applicant: UNILIN, BVBA
Inventor: Benjamin CLEMENT , Luc DE BOE
Abstract: Panels having a decorative surface may include a plate shaped substrate and a top layer, and the top layer may include a paper layer having a printed pattern. A method for manufacturing such panels may involve providing the paper layer with at least a portion of the printed pattern by depositing pigment containing inks using a digital inkjet printer of a single pass type. The printed pattern may have a definition of at least 200 dpi. The pigment containing inks may be water-based. The digital inkjet printer may include print heads with nozzles for firing droplets of pigment containing inks onto the paper layer. The droplets may have a volume smaller than 50 picoliters. The dry weight of the deposited pigment containing ink may be less than 10 grams per square meter. The printed pattern may cover 80 percent or more the paper layer. The paper layer may have a mean air resistance according to the Gurley method of below 30 seconds, and having a weight between 60 and 90 grams per square meter. The paper layer may be fed from a roll, printed upon, and rolled back up again. The paper layer, while printing, may be flexible and may be attached to the plate shaped substrate after printing. A layer of thermosetting resin may be applied above the paper layer and the printed pattern. Providing the layer of thermosetting resin may involve a press treatment. A counter layer or balancing layer may be applied to the substrate.
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公开(公告)号:US20170058456A1
公开(公告)日:2017-03-02
申请号:US15116262
申请日:2015-02-02
Applicant: AGFA GRAPHICS NV , Unilin BvbA
Inventor: Johan LOCCUFIER , Benjamin CLEMENT , Roel DE MONDT
IPC: D21H17/51 , C09D11/107 , C09D11/38 , C09D133/08 , D21H17/67 , D21H17/68 , D21H17/48 , D21H17/50 , D21H21/28 , D21H27/26 , B32B21/02 , B32B21/06 , B32B21/08 , B32B3/06 , E04F13/08 , E04F15/02 , E04F15/10 , C09D11/322
CPC classification number: D21H17/51 , B32B3/06 , B32B21/02 , B32B21/06 , B32B21/08 , B32B2255/12 , B32B2255/26 , B32B2471/00 , B32B2607/00 , B41M5/0011 , B41M5/5218 , B41M5/5236 , B41M5/5254 , B41M5/5263 , B41M7/009 , B44C5/0469 , C09D11/107 , C09D11/322 , C09D11/38 , C09D133/08 , D21H17/48 , D21H17/50 , D21H17/67 , D21H17/675 , D21H17/68 , D21H19/36 , D21H21/285 , D21H27/26 , E04F13/0871 , E04F13/0894 , E04F15/02038 , E04F15/107 , E04F2201/0107 , E04F2201/02 , E04F2201/043
Abstract: A method for manufacturing decorative laminates includes the steps of a) impregnating a paper substrate with a thermosetting resin by submersion of the paper substrate in a bath of thermosetting resin; b) applying on the thermosetting resin impregnated paper substrate an ink acceptance layer containing an inorganic pigment P and a polymeric binder B having a weight ratio P/B of inorganic pigment to polymeric binder of larger than 1.5; c) jetting on the ink acceptance layer a colour pattern with one or more aqueous pigmented inkjet inks and/or organic solvent based pigmented inkjet inks containing a colour pigment C; and d) heat pressing the thermosetting paper into a decorative laminate, wherein the weight ratio P/C of the inorganic pigment of the ink acceptance layer to the jetted colour pigment in the colour pattern is larger than 4.0.
Abstract translation: 制造装饰性层压板的方法包括以下步骤:a)将纸基材浸渍在热固性树脂浴中,用热固性树脂浸渍纸基材; b)在热固性树脂浸渍纸基材上涂覆含有无机颜料P和无机颜料与聚合物粘合剂的重量比P / B大于1.5的聚合物粘合剂B的油墨接受层; c)用含有彩色颜料C的一种或多种含水着色喷墨油墨和/或有机溶剂型着色喷墨油墨在油墨接受层上喷射彩色图案; 和d)将热固性纸热压成装饰层压板,其中油墨接受层的无机颜料与彩色图案中的喷射颜色颜料的重量比P / C大于4.0。
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公开(公告)号:US20190023047A1
公开(公告)日:2019-01-24
申请号:US16070488
申请日:2017-01-25
Applicant: UNILIN, BVBA
Inventor: Benjamin CLEMENT
CPC classification number: B41M5/506 , B41J3/407 , B41J11/0015 , B41J11/002 , B41M5/52 , B41M5/5218 , B41M5/5254 , B41M2205/38 , B41M2205/42 , B44C5/04
Abstract: A method for manufacturing paper or thermoplastic foil printable with an inkjet printer for use as a decor paper, respectively decor foil in a laminate or laminated panel may involve providing a paper layer, respectively a thermoplastic foil. At least one side of the paper layer, respectively the foil may be coated with an inkjet receiver coating that includes pigment and binder. Application of the inkjet receiver coating may involve applying a first layer with a first composition and, subsequently, applying a second layer with a second composition. Both the first and the second compositions may include the binder. Papers and foils may also be obtained. A method of manufacturing panels may involve providing the paper or foil with a printed pattern and used as a decor in the panels.
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公开(公告)号:US20190016153A1
公开(公告)日:2019-01-17
申请号:US16135454
申请日:2018-09-19
Applicant: UNILIN, BVBA , AGFA, NV
Inventor: Benjamin CLEMENT , Laurent MEERSSEMAN , Patrick VAN DEN BERGEN , Rudi VANHOOYDONCK
IPC: B41J3/407 , E04F15/04 , B32B21/02 , B32B21/08 , B32B37/00 , B41J2/14 , E04F13/08 , E04F13/10 , E04F15/02 , B44C5/04 , B41M5/52 , B05D7/06
Abstract: A method is provided for manufacturing panels having a decorative surface, wherein the panels at least include a substrate and a top layer, and wherein the top layer includes a paper layer having a printed pattern. The method may involve providing the paper layer with an inkjet receiver coating by transporting the paper layer relative to a coater in a coating direction. The coated paper layer may be provided with at least a portion of the printed pattern using a digital inkjet printer that includes a housing containing print heads. The printed pattern may be a wood motif having wood nerves extending generally in a nerve direction that substantially corresponds to the coating direction. Providing the printed pattern may involve a relative motion between the digital inkjet printer and the paper layer during a printing operation in a printing direction. The paper layer may be maintained flat inside the housing, or the minimum radius over which the paper layer is bent inside the housing may be larger than 25 centimeters.
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6.
公开(公告)号:US20180155937A1
公开(公告)日:2018-06-07
申请号:US15851210
申请日:2017-12-21
Applicant: UNILIN, BVBA
Inventor: Benjamin CLEMENT
IPC: E04F15/10 , B32B37/12 , B29C65/48 , B32B5/02 , B44C5/04 , B32B37/10 , B32B7/12 , B32B27/12 , B29C65/00 , B32B38/00 , B32B27/30
Abstract: A method may be provided for manufacturing a floor panel having a decorative upper side formed by a top layer. The top layer may have at least a decorative layer that includes a digital print and a transparent or translucent wear layer. The method may involve providing a plurality of pigmented liquid inks. The pigmented liquid inks may include a first binding agent. A film may be provided. The digital print may be provided on the film by jetting one or more of the pigmented liquid inks onto the film using a digital inkjet printer. A second binding agent may be provided on the top of the digital print or the bottom of the translucent or transparent wear layer. The film and the transparent or translucent wear layer may be laminated such that the digital print is in between the film and the transparent or translucent wear layer, and the second binding agent is between the digital print and the bottom of the transparent or translucent wear layer.
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7.
公开(公告)号:US20160200136A1
公开(公告)日:2016-07-14
申请号:US15075515
申请日:2016-03-21
Applicant: UNILIN, BVBA
Inventor: Benjamin CLEMENT , Luc DE BOE
CPC classification number: B41J11/0015 , B41J2/01 , B41J3/407 , B41J11/002 , B41M5/5218 , B44C3/048 , B44C5/04 , B44C5/0446 , B44C5/0469
Abstract: Panels having a decorative surface may include a substrate and a top layer, and the top layer may include a paper layer having a printed pattern. A method for manufacturing such panels may involve providing the paper layer with at least a portion of the printed pattern. Providing the portion of the printed pattern may involve depositing pigment containing inks on the paper layer using a digital inkjet printer. The pigments may be color pigments. The digital inkjet printer may include print heads with nozzles for firing the pigment containing ink onto the paper layer. The dry weight of the total volume of the pigment containing inks deposited on the paper layer and contained in the portion of the printed pattern may be lower than 15 grams per square meter.
Abstract translation: 具有装饰表面的面板可以包括基底和顶层,顶层可以包括具有印刷图案的纸层。 用于制造这种面板的方法可以包括为纸层提供印刷图案的至少一部分。 提供印刷图案的部分可以包括使用数字喷墨打印机在纸层上沉积含颜料的油墨。 颜料可以是彩色颜料。 数字喷墨打印机可以包括具有用于将含颜料的油墨喷射到纸层上的喷嘴的打印头。 沉积在纸层上并包含在印刷图案部分中的含颜料的油墨的总体积的干重可以低于15克/平方米。
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公开(公告)号:US20200338908A1
公开(公告)日:2020-10-29
申请号:US16925885
申请日:2020-07-10
Applicant: UNILIN, BVBA
Inventor: Benjamin CLEMENT , Luc DE BOE
Abstract: Panels having a decorative surface may include a plate shaped substrate and a top layer, and the top layer may include a paper layer having a printed pattern. A method for manufacturing such panels may involve providing the paper layer with a treatment, including providing the paper layer with an ink receiving substance. The treated paper layer may be provided with at least a portion of the printed pattern by depositing pigment containing inks using a digital inkjet printer of a single pass type. The printed pattern may have a definition of at least 200 dpi. The pigment containing inks may be water-based. The digital inkjet printer may include print heads with nozzles for firing droplets of pigment containing inks onto the treated paper layer. The paper layer may have a mean air resistance according to the Gurley method of below 30 seconds, and have a weight between 60 and 90 grams per square meter. The paper layer may be fed from a roll, printed upon, and rolled back up again. The paper layer, while printing, may be flexible and may be attached to the plate shaped substrate after printing. A layer of thermosetting resin may be applied above the paper layer and the printed pattern. Providing the layer of thermosetting resin may involve a press treatment.
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9.
公开(公告)号:US20160347084A1
公开(公告)日:2016-12-01
申请号:US15115020
申请日:2015-02-03
Applicant: UNILIN, BVBA , AGFA GRAPHICS, NV
Inventor: Benjamin CLEMENT , Laurent MEERSSEMAN , Patrick VAN DEN BERGEN , Rudi VANHOOYDONCK
IPC: B41J3/407 , B05D7/06 , E04F13/08 , B32B37/00 , E04F15/04 , E04F15/02 , B32B21/02 , B32B21/08 , B41J2/14 , E04F13/10
CPC classification number: B41J3/407 , B05D7/06 , B32B21/02 , B32B21/08 , B32B37/0038 , B32B2255/12 , B32B2255/26 , B32B2471/00 , B41J2/14 , B41M5/52 , B44C5/0469 , E04F13/0871 , E04F13/0894 , E04F13/10 , E04F15/02038 , E04F15/04 , E04F2201/0153 , E04F2201/023
Abstract: Method for manufacturing panels having a decorative surface, wherein the panels at least comprise a substrate and a top layer, wherein the top layer comprises a paper layer having a printed pattern, and wherein the method at least comprises the step of providing the paper layer with thermosetting resin by transporting the paper layer through a resin application device in a resin application direction, and the step of providing the paper layer with at least a portion of the printed pattern by means of a digital inkjet printer, wherein the printed pattern comprises a wood motif having wood nerves extending generally in a nerve direction substantially corresponding to the resin application direction.
Abstract translation: 一种用于制造具有装饰表面的面板的方法,其中所述面板至少包括基底和顶层,其中顶层包括具有印刷图案的纸层,并且其中该方法至少包括提供纸层的步骤 通过在树脂施加方向上传送纸层通过树脂施加装置的热固性树脂,以及通过数字喷墨打印机向纸层提供印刷图案的至少一部分的步骤,其中印刷图案包括木材 具有通常在基本上对应于树脂施加方向的神经方向延伸的木材神经的基序。
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公开(公告)号:US20200016922A1
公开(公告)日:2020-01-16
申请号:US16580566
申请日:2019-09-24
Applicant: UNILIN, BVBA
Inventor: Benjamin CLEMENT
Abstract: A method is provided for manufacturing a printed paper layer. The method may involve providing the paper layer with a printed pattern. Providing the printed pattern may involve depositing water based inks using a digital inkjet printer. The water based inks may be pigment containing inks. The dry weight of the deposited pigment containing inks may be lower than 9 grams per square meter. The paper layer may include an inkjet receiver coating, such that the inks are deposited on the inkjet receiver coating. The inkjet receiver coating may include a pigment having a pore volume of 0.5 to 3 ml/g.
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